UNITED STATESSECURITIES AND EXCHANGE COMMISSIONWashington, D.C. 20549
FORM 10-Q
[X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OFTHE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended September 29, 2002
OR
[ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OFTHE SECURITIES EXCHANGE ACT OF 1934
For the transition period from ______________ to _______________
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Commission file number 1-10542
UNIFI, INC.
Registrants telephone number, including area code: (336) 294-4410
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ]
The number of shares outstanding of the issuers common stock, par value $.10 per share, as of November 1, 2002 was 53,849,135.
Part I. Financial Information
Item 1. Financial Statements Condensed Consolidated Balance Sheets" -->
UNIFI, INC.Condensed Consolidated Balance Sheets
See accompanying notes to condensed consolidated financial statements.
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Condensed Consolidated Statements of Operations (Unaudited)" -->
UNIFI, INC.Condensed Consolidated Statements of Operations(Unaudited)
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UNIFI, INC.Condensed Consolidated Statements of Cash Flows(Unaudited)
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UNIFI, INC.Notes to Condensed Consolidated Financial Statements
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Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
The following is Managements discussion and analysis of certain significant factors that have affected the Companys operations and material changes in financial condition during the periods included in the accompanying Condensed Consolidated Financial Statements.
Results of Operations
Consolidated net sales decreased 0.7% for the quarter from $223.0 million to $221.5 million. Unit volume for the quarter increased 7.0% while average unit sales prices, based on product mix, declined 7.7%.
At the segment level, polyester accounted for 71.0% of dollar sales and nylon accounted for 29% of dollar sales for the quarter.
Polyester
For the first quarter of fiscal 2003, polyester sales and volumes increased 1.3% and 9.1%, respectively over the first quarter of fiscal 2002. For the current quarter, the Companys domestic polyester volume increased 7.1% and the foreign polyester volume increased 13.8% as compared to the previous years first quarter.
Sales in local currency for the Brazilian operation increased 57.4% for the quarter due to increases in average selling prices of 21.1% and increase in volumes of 30.0%. Sales in local currency for the Irish operation for the quarter decreased 3.3% due to reductions in unit volumes of 6.9% and offset by an increase of 3.9% in average selling prices. The movement in currency exchange rates from the prior year to the current year adversely affected the current quarter sales translated to U.S. dollars for the Brazilian operation. As a result of a devaluation of the Brazilian currency, U.S. dollar net sales for the current quarter were $4.6 million less than what sales would have been using prior year currency rates.
Gross profit for the polyester segment increased $2.6 million to $18.1 million in the quarter. Gross profit improved for the quarter primarily due to lower manufacturing costs and a reduction in the cost of fiber. The DuPont alliance accounted for a $9.9 million benefit for the first quarter at fiscal 2003 compared to a $10.3 million benefit for the first quarter of fiscal 2002.
Selling, general and administrative expenses allocated, based on various cost drivers, to the polyester segment for the first quarter of fiscal 2003 in the amount of $9.4 million approximated the prior year amount of $9.1 million and, as a percent of sales, represented 6.0% and 5.8% for the first quarters of fiscal 2003 and 2002, respectively.
Nylon
Sales for the nylon segment declined 3.0% for the quarter compared with the previous years quarter. Nylon segment volumes increased 1.0% for the September quarter compared to the prior year September quarter. Offsetting this volume increase, average sales prices were down approximately 3.8% for the current year quarter relative to the prior year quarter.
Gross profit for the nylon segment decreased $1.8 million to $3.8 million in the quarter. Manufacturing unit costs remained substantially unchanged, as a result, the decline in selling price had a direct unfavorable effect on gross profit.
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Selling, general and administrative expenses allocated to the nylon segment for the first quarter of fiscal 2003 increased to $2.9 million from $2.5 million for the first quarter of fiscal 2002. As a percent of sales, selling, general and administrative expenses represented 4.5% and 3.7% for the first quarters of fiscal 2003 and 2002, respectively.
Corporate
In addition to selling general and administrative expenses allocated to the polyester and nylon segments, in the first quarter of fiscal 2003 the Company also incurred general and administrative expenses in the amount of $1.3 million which were not allocated to segments, primarily associated with the Companys ongoing arbitration proceeding with DuPont. As a result, total selling, general and administrative expenses were $13.6 million, or 6.1% of sales, for fiscal 2003, compared to $11.6 million, or 5.2% of sales, for fiscal 2002.
Interest expense decreased $1.1 million to $5.1 million in the current quarter. The decrease in interest expense for the quarter reflects lower average debt outstanding. The weighted average interest rate on outstanding debt at September 29, 2002, was 6.5% compared to 5.9% at September 23, 2001.
Other income and expense was positively impacted during the current quarter by the recognition in income of non-refundable fees collected in the amount of $1.0 million associated with our technology license agreement with Tuntex (Thailand). In the prior year quarter, other income and expense was positively impacted by a gain on the sale of non-operating assets of $2.9 million. Other income and expense for the current and prior year quarters also includes charges of $1.4 million and $1.0 million, respectively, for the provision for bad debts.
Equity in the net earnings of our unconsolidated affiliates, Parkdale America, LLC, Micell Technologies, Inc., Unifi-Sans Technical Fibers, LLC and U.N.F. Industries Ltd amounted to $3.6 million in the first quarter of fiscal 2003 compared with losses of $0.3 million for the corresponding prior year quarter. Additional details regarding the Companys investments in unconsolidated equity affiliates and alliances follows:
On September 13, 2000, the Company and SANS Fibres of South Africa formed a 50/50 joint venture (UNIFI SANS Technical Fibers, LLC or UNIFI-SANS) to produce low-shrinkage high tenacity nylon 6.6 light denier industrial (LDI) yarns in North Carolina. The UNIFI-SANS facility started initial production in January 2002 and was substantially on line by the end of the September quarter. Unifi manages the day-to-day production and shipping of the LDI produced in North Carolina and SANS Fibres handles technical support and sales. Sales from this entity are expected to be primarily to customers in the NAFTA and CBI markets.
Through September 29, 2002 the joint venture has incurred substantial losses primarily as a result of start-up activities, difficulties in implementing manufacturing processes and technology and the quotation of lower than historical sales prices in an effort to secure new business in a difficult market. Efforts are underway to improve operating performance by focusing on improved manufacturing processes and technological performance.
As a result of the above, the joint venture is evaluating the above circumstances and their effect on the tangible and intangible long lived assets employed by the joint venture in an effort to determine if the carrying value of such assets, approximating $27 million as of September 29, 2002, may not be recoverable. The joint venture expects to complete its test of the recoverability of its long lived assets during the December 2002 quarter.
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On September 27, 2000, Unifi and Nilit Ltd., located in Israel, formed a 50/50 joint venture named U.N.F. Industries Ltd. The joint venture produces approximately 25.0 million pounds of nylon POY at Nilits manufacturing facility in Migdal Ha Emek, Israel. Production and shipping of POY from this facility began in March 2001. The nylon POY is utilized in the Companys nylon texturing and covering operations.
In addition, the Company continues to maintain a 34% interest in Parkdale America, LLC, which manufactures and sells open-end and air jet spun cotton, and a 16.1% interest in Micell Technologies, Inc., a company still in its developmental stage.
Condensed balance sheet and income statement information as of September 29, 2002, and for the quarter ended September 29, 2002, of the combined unconsolidated equity affiliates is as follows (amounts in thousands):
In the fourth quarter of fiscal year 2001, the Company recorded its share of the anticipated costs of closing DuPonts Cape Fear, North Carolina facility, one of DuPonts facilities involved in the manufacturing alliance between DuPont and Unifi. The Alliance was formed to integrate each companys polyester partially oriented yarn (POY) manufacturing facilities into a single production unit and is expected to enable each company to match production with the best assets available, significantly improving product quality and yields. On April 4, 2001, DuPont shut its Cape Fear POY facility allowing for the acceleration of the benefits of the Alliance by shutting down older filament manufacturing operations and transferring production to lower cost, more modern and flexible assets. As a result of DuPont shutting down the Cape Fear facility, the Company recognized a $15.0 million charge for its 50% share of the severance and costs to dismantle the facility. Unifis share of the cost to close this facility will be paid over the eighteen-month period commencing July 2001 and ending December 2002. The estimated remaining liability at September 29, 2002 is $4.7 million. Subsequent to the shut down, the Company will receive from DuPont cash distributions for its 50% share of the cash fixed costs eliminated as a result of the Cape Fear shut down and its share of other expected costs savings and synergies from the Alliance.
The minority interest charge was $2.8 million in the current year fiscal quarter compared to $0.9 million in the prior year first quarter. The increase in minority interest expense in the current quarter is due to higher operating results and cash flows generated by our domestic natural textured polyester business venture (named Unifi Textured Polyester, LLC) with Burlington Industries, Inc., which has historically represented substantially all of the minority interest charge.
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In fiscal years 2001 and 2002, the Company recorded charges of $8.2 million for severance and employee termination related costs. The majority of these charges related to U.S. and European operations and included plant closings and consolidations, and the reorganization of administrative functions.
The table below summarizes changes to the accrued liability for the employee severance portion of the consolidation and cost reduction charge for the quarter ended September 29, 2002:
The Companys income tax provision (benefit) for both current and prior year periods is different from the U.S. statutory rate due to foreign operations being taxed at lower effective rates and substantially no income tax benefits have been recognized for the losses incurred by foreign subsidiaries as the recoverability of such tax benefits through loss carryforwards or carrybacks is not reasonably assured.
As a result of the above, the Company realized during the current quarter net earnings of $4.3 million, or earnings per share of $.08, compared to a net loss of $35.2 million, or $.66 loss per share, for the corresponding quarter of the prior year. The prior year quarter loss includes a cumulative effect of accounting change of $37.9 million, or a per share loss of $.71.
The Company began accounting for derivative contracts and hedging activities under Statement of Financial Accounting Standards No. 133, Accounting for Derivative Instruments and Hedging Activities (SFAS 133) which requires all derivatives to be recorded on the balance sheet at fair value. There was no cumulative effect adjustment of adopting this accounting standard in fiscal 2001. If the derivative is a hedge, depending on the nature of the hedge, changes in the fair value of derivatives will either be offset against the change in fair value of the hedged assets, liabilities, or firm commitments through earnings or recognized in other comprehensive income until the hedged item is recognized in earnings. The ineffective portion of a derivatives change in fair value will be immediately recognized in earnings. The Company does not enter into derivative financial instruments for trading purposes.
The Company conducts its business in various foreign currencies. As a result, it is subject to the transaction exposure that arises from foreign exchange rate movements between the dates that foreign currency transactions are recorded (export sales and purchase commitments) and the dates they are consummated (cash receipts and cash disbursements in foreign currencies). The Company utilizes some natural hedging to mitigate these transaction exposures. The Company also enters into foreign currency forward contracts for the purchase and sale of European, Canadian, Brazilian and other currencies to hedge balance sheet and income statement currency exposures. These contracts are principally entered into for the purchase of inventory and equipment and the sale of Company products into export markets. Counterparties for these instruments are major financial institutions.
Currency forward contracts are entered to hedge exposure for sales in foreign currencies based on specific sales orders with customers or for anticipated sales activity for a future time period. Generally, 60-80% of the sales value of these orders are covered by forward contracts. Maturity dates of the forward contracts attempt to match anticipated receivable collections. The Company marks the outstanding accounts receivable and forward contracts to market at month end and any realized and unrealized gains or losses are recorded as other income and expense. The Company also enters currency forward contracts for committed or anticipated equipment and
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inventory purchases. Generally, 50-75% of the asset cost is covered by forward contracts although 100% of the asset cost may be covered by contracts in certain instances. Forward contracts are matched with the anticipated date of delivery of the assets and gains and losses are recorded as a component of the asset cost for purchase transactions the Company is firmly committed. The latest maturity for all outstanding purchase and sales foreign currency forward contracts are January, 2003 and September, 2003, respectively.
The dollar equivalent of these forward currency contracts and their related fair values are detailed below (amounts in thousands):
For the quarter ended September 29, 2002 and September 23, 2001, the total impact of foreign currency related items on the Condensed Consolidated Statements of Operations, including transactions that were hedged and those that were not hedged, was a pre-tax gain of $0.4 million and a pre-tax loss of $0.2 million, respectively.
Liquidity and Capital Resources
Cash generated from operations was $42.5 million for the quarter ended September 29, 2002, compared to $2.5 million for the prior year corresponding period. The primary sources of cash from operations, other than net income, were decreases in accounts receivable of $5.3 million and income tax recoveries of $15.1 million, increases in accounts payable of $6.8 million and accrued liabilities of $2.6 million, and depreciation and amortization aggregating $18.5 million. Offsetting these sources of cash from operations was an increase in inventories of $9.6 million and non-cash earnings of unconsolidated equity affiliates, in excess of cash distributed to Unifi, of $1.3 million. All working capital changes have been adjusted to exclude currency translation effects.
The Company ended the current quarter with working capital of $156.2 million, which included cash and cash equivalents of $25.1 million.
The Company utilized $9.8 million for net investing activities and $24.7 million in net financing activities during the current quarter end. Significant cash expenditures during this period included $10.3 million for capital expenditures. Included in the $10.3 million was the purchase of the corporate office building for $7.5 million from the Unifi, Inc. Retirement Savings Plan. Also, the Company repaid $24.6 million in net borrowings during this period.
At September 29, 2002 the Company was not committed for the purchase of any significant capital expenditures. The Company anticipates that capital expenditures for fiscal 2003 will approximate $26 million.
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The Company periodically evaluates the carrying value of its polyester and nylon operations long-lived assets, including property, plant and equipment and intangibles, to determine if such assets are impaired whenever events or changes in circumstances indicate that a potential impairment has occurred. The importation of fiber, fabric and apparel has continued to adversely impact sales volumes and margins for these operations and has negatively impacted the U.S. textile and apparel industry in general. See Note 10 to the Condensed Consolidated Financial Statements.
On December 7, 2001, the Company refinanced its $150.0 million revolving bank credit facility and its $100.0 million accounts receivable securitization, with a new five-year $150.0 million asset based revolving credit agreement (the Credit Agreement). The Credit Agreement provides that the Company, upon notice to the lenders, may permanently reduce the amount of the facility, effective January 1, 2003, to an amount not less than $75.0 million. On October 29, 2002 the Company notified its lenders of a $50.0 million permanent reduction of the total facility amount, resulting in a total facility amount of $100.0 million effective January 1, 2003.
The Credit Agreement is secured by substantially all U.S. assets excluding manufacturing facilities and manufacturing equipment. Borrowing availability is based on eligible domestic accounts receivable and inventory. As of September 29, 2002, the Company had no outstanding borrowings, and had availability of $114.2 million under the terms of the Credit Agreement.
Borrowings under the Credit Agreement bear interest at LIBOR plus 2.50% and/or prime plus 1.00%, at the Companys option, through February 28, 2003. Effective March 1, 2003, borrowings under the Credit Agreement bear interest at rates selected periodically by the Company of LIBOR plus 1.75% to 3.00% and/or prime plus 0.25% to 1.50%. The interest rate matrix is based on the Companys leverage ratio of funded debt to EBITDA, as defined by the Credit Agreement. The interest rate in effect at September 29, 2002, was 4.32%. Under the Credit Agreement, the Company pays an unused line fee ranging from 0.25% to 0.50% per annum on the unused portion of the commitment.
The Credit Agreement contains customary covenants for asset based loans which restrict future borrowings and capital spending and, if available borrowings are less than $25.0 million at any time during the quarter, include a required minimum fixed charge coverage ratio of 1.1 to 1.0 and a required maximum leverage ratio of 5.0 to 1.0. At September 29, 2002, the Company was in compliance with all covenants under the Credit Agreement.
Effective June 1, 2000, the Company and E.I. DuPont De Nemours and Company (DuPont) initiated a manufacturing alliance. The Alliance is intended to optimize Unifis and DuPonts partially oriented yarn (POY) manufacturing facilities, increase manufacturing efficiency and improve product quality. Under the terms of the Alliance Agreements, DuPont and Unifi will cooperatively run their polyester filament manufacturing facilities as a single operating unit. This consolidation involved the closing of the DuPont Cape Fear, North Carolina plant and optimizing production efficiencies by manufacturing commodity yarns for the Alliance in DuPonts Kinston, North Carolina plant and high-end specialty yarns in Yadkinville. The companies will split equally the costs to complete the necessary plant consolidation and the benefits gained through asset optimization. Additionally, the companies will collectively attempt to increase profitability through the development of new products and related technologies. Likewise, the costs incurred and benefits derived from the product innovations will be split equally. DuPont and Unifi will continue to own and operate their respective sites and employees will remain with their respective employers. DuPont will continue to provide POY to the marketplace and will use DuPont technology to expand the specialty product range at each companys sites. Unifi will continue to provide textured yarn to the marketplace.
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At termination of the Alliance or at any time after June 1, 2005, DuPont has the right but not the obligation to sell to Unifi (a Put) and Unifi has the right but not the obligation to purchase from DuPont (a Call), DuPonts U.S. polyester filament business for a price based on a mutually agreed fair market value within a range of $300.0 million to $600.0 million, subject to certain conditions, including the ability of the Company to obtain a reasonable amount of financing on commercially reasonable terms. In the event that the Company does not purchase the DuPont U.S. polyester filament business, DuPont would have the right but not the obligation to purchase the Companys U.S. POY facility for a price based on a mutually agreed fair market value within a range of $125.0 million to $175.0 million.
In accordance with the terms of the Alliance Agreements between the Company and DuPont, a provision of the Agreements provides for disputed matters to be arbitrated if they cannot otherwise be resolved. As further discussed in Note 14 to the Condensed Consolidated Financial Statements and in Part II, Item 1. Legal Proceedings, DuPont has filed a Demand for and Notice of Arbitration and Unifi has responded with an Answer and Counterclaim. DuPont and Unifi are presently participating in initial hearings scheduled during November 2002. DuPont is seeking damages, that, based on the claims made to date, could amount to approximately $85.0 million, injunctive relief and, absent a satisfactory cure by Unifi, a declaratory judgment that the Company is in substantial breach of the Alliance Agreements, which if allowed would permit DuPont to terminate the Alliance and exercise its right to sell (Put) its U.S. polyester filament business to the Company for a purchase price of $300.0 million to $600.0 million, as set forth in the Alliance Agreements.
On or about April 1, 2002, the Company filed an Answer and Counterclaims to the Notice denying DuPonts claims and asserting certain counterclaims, including among others, a request for an accounting, breach of contract, breach of the implied covenant of good faith and fair dealing, fraud, negligent misrepresentation, violation of the North Carolina Unfair and Deceptive Trade Practices Act, and punitive damages. Unifi also asked the arbitrators to issue a declaratory judgment declaring the extent and scope of Unifis future obligations under the Put option considering DuPonts breach of its obligations and undertakings in the Alliance Agreements thereby resulting in a Material Adverse Effect on the business which is a failure of a condition precedent to the Put.
On or about May 15, 2002, the arbitration panel (the Panel) issued its Initial Pre-Hearing Order setting the initial scheduling for the arbitration and dismissing DuPonts claim for quantum meruit/unjust enrichment. The Panel also dismissed Unifis counterclaims for an accounting, fraud, negligent misrepresentation, violation of the North Carolina Unfair and Deceptive Trade Practices Act, and punitive damages.
On Friday, October 4, 2002, in response to a Pre-Hearing Order of the Arbitration Panel, the Company received information from E.I. DuPont De Nemours and Company (DuPont) concerning the damages alleged in connection with the previously disclosed arbitration proceeding relating to their POY Manufacturing Alliance (the Alliance). DuPont has now alleged damages from its previous breach of contract claims and certain previously unasserted claims during the course of the Alliance from June 1, 2000 through September 30, 2002 of approximately $85 million.
Of these damages, approximately $71 million relate to DuPonts contention that after creation of the Alliance, until and unless the Alliance assets are running at full capacity, Unifi should buy all of its external POY needs from DuPont, thus, taking business away from Unifis other third party POY suppliers. Unifi does not agree that it was or is obligated to purchase these volumes of POY from DuPont. Had Unifi purchased these volumes of POY from DuPont, the Company believes that the prices it would have paid DuPont for such POY purchases would have been approximately at or below the prices it actually paid to its other third party POY suppliers.
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The remaining damages asserted by DuPont relate to an alleged approximately $8 million issue regarding capacity utilization in the Alliance manufacturing facilities and approximately $6 million in interest.
The arbitration hearings are currently underway and are scheduled during the remainder of November 2002. The Company continues to deny DuPonts allegations and intends to vigorously defend against DuPonts claims and pursue its counterclaims. However, the outcomes of these claims are uncertain at this time and the Company is not making any assurances as to the outcome thereof. However, the ultimate resolution of these matters could be material to Unifis financial position, results of operations and cash flows.
The current business climate for U.S. based textile manufacturers continues to remain very challenging due to pressures from the importation of fiber, fabric and apparel, excess capacity, currency imbalances and weaknesses at retail. This situation presents a difficult business environment, and significant sustainable improvements cannot be assured presently. This highly competitive environment has impacted the markets in which the Company competes, both domestically and abroad. Consequently, management took certain consolidation and cost reduction actions during fiscal year 2001 to align our capacity with current market demands. Should business conditions worsen the Company is prepared to take such further actions as deemed necessary to align our capacity and cost structure with market demands. Management believes the current financial position of the Company in connection with its operations and its access to debt and equity markets are sufficient to meet working capital and long-term investment needs and pursue strategic business opportunities.
Euro Conversion
The functional currency of our Irish operation and several sales office locations changed on December 31, 2001, from their historical currencies to the Euro. The conversion to the Euro has not had, nor is expected to have, a material adverse effect on the financial condition or results of operations of the Company.
Forward Looking Statements
Certain statements in this Managements Discussion and Analysis of Financial Condition and Results of Operations and other sections of this quarterly report contain forward-looking statements within the meaning of federal security laws about the Companys financial condition and results of operations that are based on managements current expectations, estimates and projections about the markets in which the Company operates, managements beliefs and assumptions made by management. Words such as expects, anticipates, believes, estimates, variations of such words and other similar expressions are intended to identify such forward-looking statements. These statements are not guarantees of future performance and involve certain risks, uncertainties and assumptions, which are difficult to predict. Therefore, actual outcomes and results may differ materially from what is expressed or forecasted in, or implied by, such forward-looking statements. Readers are cautioned not to place undue reliance on these forward-looking statements, which reflect managements judgment only as of the date hereof. The Company undertakes no obligation to update publicly any of these forward-looking statements to reflect new information, future events or otherwise.
Factors that may cause actual outcome and results to differ materially from those expressed in, or implied by, these forward-looking statements include, but are not necessarily limited to, availability, sourcing and pricing of raw materials, pressures on sales prices and volumes due to competition and economic conditions, reliance on and financial viability of significant customers, operating performance of joint ventures, alliances and other equity investments, technological advancements, employee relations, changes in construction spending,
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capital expenditures and long-term investments (including those related to unforeseen acquisition opportunities), continued availability of financial resources through financing arrangements and operations, outcomes of pending or threatened legal proceedings, negotiation of new or modifications of existing contracts for asset management and for property and equipment construction and acquisition, regulations governing tax laws, other governmental and authoritative bodies policies and legislation, the continuation and magnitude of the Companys common stock repurchase program and proceeds received from the sale of assets held for disposal. In addition to these representative factors, forward-looking statements could be impacted by general domestic and international economic and industry conditions in the markets where the Company competes, such as changes in currency exchange rates, interest and inflation rates, recession and other economic and political factors over which the Company has no control. Other risks and uncertainties may be described from time to time in the Companys other reports and filings with the Securities and Exchange Commission.
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Item 3. Quantitative and Qualitative Disclosures about Market Risk
The Company is exposed to market risks associated with changes in interest rates and currency fluctuation rates, which may adversely affect its financial position, results of operations and cash flows. In addition, the Company is also exposed to other risks in the operation of its business.
Interest Rate Risk: The Company is exposed to interest rate risk through its borrowing activities, which are further described in Footnote 12 Debt Refinancing. The majority of the Companys borrowings are in long-term fixed rate bonds. Therefore, the market rate risk associated with a 100 basis point change in interest rates would not be material to the Company at the present time.
Currency Exchange Rate Risk: The Company conducts its business in various foreign currencies. As a result, it is subject to the transaction exposure that arises from foreign exchange rate movements between the dates that foreign currency transactions are recorded (export sales and purchase commitments) and the dates they are consummated (cash receipts and cash disbursements in foreign currencies). The Company utilizes some natural hedging to mitigate these transaction exposures. The Company also enters into foreign currency forward contracts for the purchase and sale of European, Canadian, Brazilian and other currencies to hedge balance sheet and income statement currency exposures. These contracts are principally entered into for the purchase of inventory and equipment and the sale of Company products into export markets. Counterparties for these instruments are major financial institutions.
Currency forward contracts are entered to hedge exposure for sales in foreign currencies based on specific sales orders with customers or for anticipated sales activity for a future time period. Generally, 60-80% of the sales value of these orders are covered by forward contracts. Maturity dates of the forward contracts attempt to match anticipated receivable collections. The Company marks the outstanding accounts receivable and forward contracts to market at month end and any realized and unrealized gains or losses are recorded as other income and expense. The Company also enters currency forward contracts for committed or anticipated equipment and inventory purchases. Generally, 50-75% of the asset cost is covered by forward contracts although 100% of the asset cost may be covered by contracts in certain instances. Forward contracts are matched with the anticipated date of delivery of the assets and gains and losses are recorded as a component of the asset cost for purchase transactions the Company is firmly committed. The latest maturity for all outstanding purchase and sales foreign currency forward contracts are January, 2003 and September, 2003, respectively.
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The fair values of the foreign exchange forward contracts at the respective period-end dates are based on period-end forward currency rates. For the quarters ended September 29, 2002 and September 23, 2001, the total impact of foreign currency related items on the Condensed Consolidated Statements of Operations, including transactions that were hedged and those that were not hedged, was a pre-tax loss of $0.4 million and $0.2 million, respectively.
Inflation and Other Risks: The inflation rate in most countries the Company conducts business has been low in recent years and the impact on the Companys cost structure has not been significant.The Company is also exposed to political risk, including changing laws and regulations governing international trade such as quotas and tariffs and tax laws. The degree of impact and the frequency of these events cannot be predicted.
Item 4. Controls and Procedures
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Part II. Other Information
Item 1. Legal Proceedings
As described under Managements Discussion and Analysis of Financial Condition and Results of Operations, the Company and DuPont entered into a manufacturing alliance in June 2000 to produce partially oriented polyester filament yarn. DuPont and the Company have had discussions regarding the Alliance and each party alleged that the other was in breach of material terms of their agreement.
On or about February 5, 2002, the Company received a Demand For And Notice Of Arbitration from DuPont (the Notice), alleging, among other things, breach of contract, quantum meruit/unjust enrichment, and breach of the implied covenant of good faith and fair dealing. DuPont is seeking damages, that, based on the claims made to date, could amount to approximately $15.0 million, injunctive relief and, absent a satisfactory cure by Unifi, a declaratory judgment that the Company is in substantial breach of the Alliance Agreements, which if allowed would permit DuPont to terminate the Alliance and exercise its right to sell (Put) its U.S. polyester filament business to the Company for a purchase price of $300 million to $600 million, as set forth in the Alliance Agreements.
Of these damages, approximately $71 million relate to DuPonts contention that after creation of the Alliance, until and unless the Alliance assets are running at full capacity, Unifi should buy all of its external POY needs from DuPont, thus, taking business away from Unifis other third party POY suppliers. Unifi does not agree that it was or is obligated to purchase these volumes of POY from DuPont. Had Unifi purchased these volumes of POY from DuPont, the Company believes that the prices it would have paid DuPont for such POY purchases would have been approximately at or below the prices it actually paid to its other third party POY suppliers. The remaining damages asserted by DuPont relate to an alleged approximately $8 million issue regarding capacity utilization in the Alliance manufacturing facilities and approximately $6 million in interest.
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The arbitration hearings are currently underway and are scheduled during the remainder of November 2002. The Company continues to deny DuPonts allegations and intends to vigorously defend against DuPonts claims and pursue its counterclaims. However, the outcomes of these claims are uncertain at this time and the Company is not making any assurances as to the outcome thereof.
Item 6. Exhibits and Reports on Form 8-K
(a) Exhibits
(b) Reports on Form 8-K
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Signatures
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
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CERTIFICATIONS
I, Brian R. Parke, certify that:
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I, Willis C. Moore, III, certify that:
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