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Watchlist
Account
Freeport-McMoRan
FCX
#265
Rank
$87.11 B
Marketcap
๐บ๐ธ
United States
Country
$60.67
Share price
2.45%
Change (1 day)
64.60%
Change (1 year)
โ๏ธ Mining
Categories
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Price history
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Cost to borrow
Total assets
Total liabilities
Total debt
Cash on Hand
Net Assets
Annual Reports (10-K)
Freeport-McMoRan
Quarterly Reports (10-Q)
Financial Year FY2012 Q3
Freeport-McMoRan - 10-Q quarterly report FY2012 Q3
Text size:
Small
Medium
Large
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
(Mark One)
[X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended September 30, 2012
OR
[ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from
to
Commission File Number: 001-11307-01
Freeport-McMoRan Copper & Gold Inc.
(Exact name of registrant as specified in its charter)
Delaware
74-2480931
(State or other jurisdiction of
(I.R.S. Employer Identification No.)
incorporation or organization)
333 North Central Avenue
Phoenix, AZ
85004-2189
(Address of principal executive offices)
(Zip Code)
(602) 366-8100
(Registrant's telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
þ
Yes
¨
No
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate website, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).
þ
Yes
¨
No
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.
Large accelerated filer
þ
Accelerated filer
¨
Non-accelerated filer
¨
Smaller reporting company
¨
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
¨
Yes
þ
No
On
October 31, 2012
, there were issued and outstanding
949,318,834
shares of the registrant’s common stock, par value
$0.10
per share.
FREEPORT-McMoRan COPPER & GOLD INC.
TABLE OF CONTENTS
Page
Part I. Financial Information
3
Item 1. Financial Statements:
Condensed Consolidated Balance Sheets (Unaudited)
3
Consolidated Statements of Income (Unaudited)
4
Consolidated Statements of Comprehensive Income (Unaudited)
5
Consolidated Statements of Cash Flows (Unaudited)
6
Consolidated Statement of Equity (Unaudited)
7
Notes to Consolidated Financial Statements (Unaudited)
8
Report of Independent Registered Public Accounting Firm
21
Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations
22
Item 3. Quantitative and Qualitative Disclosures About Market Risk
68
Item 4. Controls and Procedures
68
Part II. Other Information
68
Item 1. Legal Proceedings
68
Item 1A. Risk Factors
69
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
69
Item 4. Mine Safety Disclosure
s
69
Item 6. Exhibits
69
Signature
70
Exhibit Index
E-1
.
2
Table of Contents
Part I.
FINANCIAL INFORMATION
Item 1.
Financial Statements
.
FREEPORT-McMoRan COPPER & GOLD INC.
CONDENSED CONSOLIDATED BALANCE SHEETS (Unaudited)
September 30,
2012
December 31,
2011
(In millions)
ASSETS
Current assets:
Cash and cash equivalents
$
3,727
$
4,822
Trade accounts receivable
1,424
892
Other accounts receivable
242
250
Inventories:
Mill and leach stockpiles
1,595
1,289
Materials and supplies, net
1,465
1,354
Product
1,374
1,226
Other current assets
353
214
Total current assets
10,180
10,047
Property, plant, equipment and development costs, net
20,294
18,449
Long-term mill and leach stockpiles
1,871
1,686
Long-term receivables
1,004
675
Intangible assets, net
321
325
Other assets
847
888
Total assets
$
34,517
$
32,070
LIABILITIES AND EQUITY
Current liabilities:
Accounts payable and accrued liabilities
$
2,531
$
2,297
Dividends payable
299
240
Current portion of reclamation and environmental obligations
259
236
Accrued income taxes
59
163
Current portion of debt
2
4
Total current liabilities
3,150
2,940
Long-term debt, less current portion
3,521
3,533
Deferred income taxes
3,378
3,255
Reclamation and environmental obligations, less current portion
2,194
2,138
Other liabilities
1,531
1,651
Total liabilities
13,774
13,517
Equity:
FCX stockholders’ equity:
Common stock
107
107
Capital in excess of par value
19,094
19,007
Retained earnings
1,953
546
Accumulated other comprehensive loss
(439
)
(465
)
Common stock held in treasury
(3,576
)
(3,553
)
Total FCX stockholders’ equity
17,139
15,642
Noncontrolling interests
3,604
2,911
Total equity
20,743
18,553
Total liabilities and equity
$
34,517
$
32,070
The accompanying notes are an integral part of these consolidated financial statements.
3
Table of Contents
FREEPORT-McMoRan COPPER & GOLD INC.
CONSOLIDATED STATEMENTS OF INCOME (Unaudited)
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
(In millions, except per share amounts)
Revenues
$
4,417
$
5,195
$
13,497
$
16,718
Cost of sales:
Production and delivery
2,592
2,570
7,642
7,504
Depreciation, depletion and amortization
298
257
856
756
Total cost of sales
2,890
2,827
8,498
8,260
Selling, general and administrative expenses
110
102
311
323
Exploration and research expenses
79
78
214
194
Environmental obligations and shutdown costs
(73
)
38
18
98
Total costs and expenses
3,006
3,045
9,041
8,875
Operating income
1,411
2,150
4,456
7,843
Interest expense, net
(42
)
(78
)
(148
)
(250
)
Losses on early extinguishment of debt
—
—
(168
)
(68
)
Other (expense) income, net
(15
)
28
23
40
Income before income taxes and equity in affiliated
companies’ net earnings
1,354
2,100
4,163
7,565
Provision for income taxes
(215
)
(808
)
(1,128
)
(2,698
)
Equity in affiliated companies’ net earnings
1
2
—
14
Net income
1,140
1,294
3,035
4,881
Net income attributable to noncontrolling interests
(316
)
(241
)
(737
)
(961
)
Net income attributable to FCX common stockholders
$
824
$
1,053
$
2,298
$
3,920
Net income per share attributable to FCX common stockholders:
Basic
$
0.87
$
1.11
$
2.42
$
4.14
Diluted
$
0.86
$
1.10
$
2.41
$
4.10
Weighted-average common shares outstanding:
Basic
949
948
949
947
Diluted
953
955
953
955
Dividends declared per share of common stock
$
0.3125
$
0.25
$
0.9375
$
1.25
The accompanying notes are an integral part of these consolidated financial statements.
4
Table of Contents
FREEPORT-McMoRan COPPER & GOLD INC.
CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (Unaudited)
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
(In millions)
Net income
$
1,140
$
1,294
$
3,035
$
4,881
Other comprehensive income, net of taxes:
Unrealized gains (losses) on securities arising during the period
1
(1
)
—
(1
)
Translation adjustments arising during the period
—
(2
)
(1
)
(1
)
Defined benefit plans:
Amortization of unrecognized amounts included in net
periodic benefit costs
7
5
22
11
Adjustment to deferred tax valuation allowance
—
—
5
—
Other comprehensive income
8
2
26
9
Total comprehensive income
1,148
1,296
3,061
4,890
Total comprehensive income attributable to noncontrolling
interests
(315
)
(241
)
(737
)
(961
)
Total comprehensive income attributable to FCX common
stockholders
$
833
$
1,055
$
2,324
$
3,929
The accompanying notes are an integral part of these consolidated financial statements.
5
Table of Contents
FREEPORT-McMoRan COPPER & GOLD INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS (Unaudited)
Nine Months Ended
September 30,
2012
2011
(In millions)
Cash flow from operating activities:
Net income
$
3,035
$
4,881
Adjustments to reconcile net income to net cash provided by operating activities:
Depreciation, depletion and amortization
856
756
Stock-based compensation
77
92
Pension plans contributions
(114
)
(29
)
Net charges for reclamation and environmental obligations, including accretion
64
144
Payments for reclamation and environmental obligations
(148
)
(131
)
Losses on early extinguishment of debt
168
68
Deferred income taxes
223
419
Increase in long-term mill and leach stockpiles
(184
)
(174
)
Other, net
71
(26
)
(Increases) decreases in working capital and other tax payments:
Accounts receivable
(603
)
1,034
Inventories
(581
)
(266
)
Other current assets
(33
)
(152
)
Accounts payable and accrued liabilities
78
(101
)
Accrued income taxes and other tax payments
(400
)
(641
)
Net cash provided by operating activities
2,509
5,874
Cash flow from investing activities:
Capital expenditures:
North America copper mines
(569
)
(342
)
South America
(659
)
(431
)
Indonesia
(624
)
(463
)
Africa
(428
)
(89
)
Molybdenum
(197
)
(317
)
Other
(41
)
(107
)
Other, net
(19
)
24
Net cash used in investing activities
(2,537
)
(1,725
)
Cash flow from financing activities:
Proceeds from debt
3,023
37
Repayments of debt
(3,179
)
(1,303
)
Cash dividends paid:
Common stock
(832
)
(1,186
)
Noncontrolling interests
(76
)
(350
)
Contributions from noncontrolling interests
15
27
Net (payments for) proceeds from stock-based awards
(3
)
2
Excess tax benefit from stock-based awards
7
23
Other, net
(22
)
(9
)
Net cash used in financing activities
(1,067
)
(2,759
)
Net (decrease) increase in cash and cash equivalents
(1,095
)
1,390
Cash and cash equivalents at beginning of year
4,822
3,738
Cash and cash equivalents at end of period
$
3,727
$
5,128
The accompanying notes are an integral part of these consolidated financial statements.
6
Table of Contents
FREEPORT-McMoRan COPPER & GOLD INC.
CONSOLIDATED STATEMENT OF EQUITY (Unaudited)
FCX Stockholders’ Equity
Common Stock
Retained
Earnings
Accumu-
lated
Other Compre-
hensive
Loss
Common Stock
Held in Treasury
Total FCX
Stock-holders' Equity
Number
of
Shares
At Par
Value
Capital in
Excess of
Par Value
Number
of
Shares
At
Cost
Non-
controlling
Interests
Total
Equity
(In millions)
Balance at December 31, 2011
1,071
$
107
$
19,007
$
546
$
(465
)
123
$
(3,553
)
$
15,642
$
2,911
$
18,553
Exercised and issued stock-based awards
2
—
14
—
—
—
—
14
—
14
Stock-based compensation
—
—
77
—
—
—
—
77
—
77
Tax benefit for stock-based awards
—
—
6
—
—
—
—
6
—
6
Tender of shares for stock-based awards
—
—
7
—
—
1
(23
)
(16
)
—
(16
)
Dividends on common stock
—
—
—
(891
)
—
—
—
(891
)
—
(891
)
Dividends to noncontrolling interests
—
—
—
—
—
—
—
—
(76
)
(76
)
Change in ownership interests
—
—
(17
)
—
—
—
—
(17
)
17
—
Contributions from noncontrolling interests
—
—
—
—
—
—
—
—
15
15
Total comprehensive income
—
—
—
2,298
26
—
—
2,324
737
3,061
Balance at September 30, 2012
1,073
$
107
$
19,094
$
1,953
$
(439
)
124
$
(3,576
)
$
17,139
$
3,604
$
20,743
The accompanying notes are an integral part of these consolidated financial statements.
7
Table of Contents
FREEPORT-McMoRan COPPER & GOLD INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited)
1.
GENERAL INFORMATION
The accompanying unaudited consolidated financial statements have been prepared in accordance with the instructions to Form 10-Q and do not include all information and disclosures required by generally accepted accounting principles (GAAP) in the United States (U.S.). Therefore, this information should be read in conjunction with Freeport-McMoRan Copper & Gold Inc.’s (FCX) consolidated financial statements and notes contained in its annual report on Form 10-K for the year ended December 31, 2011 (2011 Annual Report). The information furnished herein reflects all adjustments that are, in the opinion of management, necessary for a fair statement of the results for the interim periods reported. All such adjustments are, in the opinion of management, of a normal recurring nature. Operating results for the
three
-month and
nine
-month periods ended
September 30, 2012
, are not necessarily indicative of the results that may be expected for the year ending
December 31, 2012
.
2.
EARNINGS PER SHARE
FCX’s basic net income per share of common stock was calculated by dividing net income attributable to FCX common stockholders by the weighted-average shares of common stock outstanding during the period. Following is a reconciliation of net income and weighted-average shares of common stock outstanding for purposes of calculating diluted net income per share (in millions, except per share amounts):
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Net income
$
1,140
$
1,294
$
3,035
$
4,881
Net income attributable to noncontrolling interests
(316
)
(241
)
(737
)
(961
)
Net income attributable to FCX common stockholders
$
824
$
1,053
$
2,298
$
3,920
Weighted-average shares of common stock outstanding
949
948
949
947
Add shares issuable upon exercise or vesting of:
Dilutive stock options
3
6
a
3
a
7
a
Restricted stock units
1
1
1
1
Weighted-average shares of common stock outstanding
for purposes of calculating diluted net income per share
953
955
953
955
Diluted net income per share attributable to FCX
common stockholders
$
0.86
$
1.10
$
2.41
$
4.10
a.
Excluded shares of common stock associated with outstanding stock options with exercise prices less than the average market price of FCX's common stock that were anti-dilutive based on the treasury stock method of approximately
three million
for the third-quarter 2011,
one million
for the
nine
months ended
September 30, 2012
, and
two million
for the
nine
months ended
September 30, 2011
.
Outstanding stock options with exercise prices greater than the average market price of FCX’s common stock during the period are excluded from the computation of diluted net income per share of common stock. Excluded amounts were approximately
24 million
stock options with a weighted-average exercise price of
$42.52
per option for
third-quarter
2012
and approximately
19 million
stock options with a weighted-average exercise price of
$43.80
per option for the
nine
months ended
September 30, 2012
. Approximately
5 million
stock options with a weighted-average exercise price of
$55.57
per option were excluded for
third-quarter
2011
, and approximately
3 million
stock options with a weighted-average exercise price of
$55.74
per option were excluded for the
nine
months ended
September 30, 2011
.
8
Table of Contents
3.
INVENTORIES, INCLUDING LONG-TERM MILL AND LEACH STOCKPILES
The components of inventories follow (in millions):
September 30,
2012
December 31, 2011
Mining operations:
a
Raw materials
$
2
$
1
Finished goods
b
820
769
Atlantic Copper, S.L.U. (Atlantic Copper):
Raw materials (concentrates)
339
260
Work-in-process
191
187
Finished goods
22
9
Total product inventories
1,374
1,226
Total materials and supplies, net
c
1,465
1,354
Total inventories, excluding mill and leach stockpiles
$
2,839
$
2,580
a.
FCX's mining operations also have work-in-process inventories (
i.e
., mill and leach stockpiles), which are summarized below.
b.
Primarily included molybdenum concentrates and copper concentrates, anodes, cathodes and rod.
c.
Materials and supplies inventory was net of obsolescence reserves totaling
$26 million
at
September 30, 2012
, and
December 31, 2011
.
A summary of mill and leach stockpiles follows (in millions):
September 30,
2012
December 31, 2011
Current:
Mill stockpiles
$
97
$
69
Leach stockpiles
1,498
1,220
Total current mill and leach stockpiles
$
1,595
$
1,289
Long-term:
a
Mill stockpiles
$
595
$
535
Leach stockpiles
1,276
1,151
Total long-term mill and leach stockpiles
$
1,871
$
1,686
a.
Metals in stockpiles not expected to be recovered within the next 12 months.
4.
INCOME TAXES
Geographic sources of FCX's provision for income taxes follow (in millions):
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
United States operations
$
98
$
163
$
291
$
421
International operations
117
a
645
837
a
2,277
Total
$
215
$
808
$
1,128
$
2,698
a.
Included a net tax benefit of
$234 million
associated with an adjustment to Cerro Verde's deferred income tax liability.
FCX’s consolidated effective income tax rate was
27 percent
(
33 percent
excluding Cerro Verde's
$234 million
net
deferred tax liability adjustment) for the first
nine
months of
2012
and
36 percent
for the first
nine
months of
2011
. Variations in the relative proportions of jurisdictional income can result in fluctuations to FCX’s consolidated effective income tax rate.
9
Table of Contents
With the exception of Tenke Fungurume S.A.R.L. (TFM), FCX has not elected to permanently reinvest earnings from its foreign subsidiaries and has recorded deferred tax liabilities for foreign earnings that are available to be repatriated to the U.S. Cerro Verde previously recorded deferred Peruvian income tax liabilities for income taxes that would become payable if the reinvested profits used to fund the initial Cerro Verde sulfide expansion are distributed prior to the expiration of Cerro Verde's current stability agreement on December 31, 2013. Reinvested profits are not expected to be distributed prior to December 31, 2013. Accordingly, a net deferred income tax liability of
$234 million
(
$123 million
net of noncontrolling interests) was reversed and recognized as an income tax benefit in third-quarter 2012.
In July 2012, Sociedad Minera Cerro Verde S.A.A. (Cerro Verde) signed a new
15
-year mining stability agreement with the Peruvian government, which is expected to become effective
January 1, 2014
, after the current mining stability agreement expires on December 31, 2013. In connection with the new mining stability agreement, Cerro Verde's income tax rate will increase from
30 percent
to
32 percent
. As a result of the change in the income tax rate, FCX recognized additional deferred tax expense of
$26 million
(
$23 million
net of noncontrolling interests) in third-quarter 2012, which relates primarily to the assets recorded in connection with the 2007 acquisition of Freeport-McMoRan Corporation (FMC).
In September 2011, Peru enacted a new mining tax and royalty regime and also created a special mining burden that companies with stability agreements could elect to pay. Cerro Verde elected to pay this special mining burden during the remaining term of its stability agreement. As a result, Cerro Verde recognized additional current and deferred tax expense of
$57 million
(
$50 million
net of noncontrolling interests) in third-quarter 2011. The deferred portion of this accrual related primarily to the assets recorded in connection with the 2007 acquisition of FMC.
5.
DEBT AND EQUITY TRANSACTIONS
In February 2012, FCX sold
$500 million
of
1.40%
Senior Notes due 2015,
$500 million
of
2.15%
Senior Notes due 2017 and
$2.0 billion
of
3.55%
Senior Notes due 2022 for total net proceeds of
$2.97 billion
. Interest on the
1.40%
Senior Notes is payable semiannually on
February 13 and August 13
, which commenced on August 13, 2012. Interest on the
2.15%
Senior Notes and the
3.55%
Senior Notes is payable semiannually on
March 1 and September 1
, which commenced on September 1, 2012. These unsecured senior notes rank equally with FCX's other existing and future unsecured and unsubordinated indebtedness.
On
March 14, 2012
, FCX redeemed the remaining
$3.0 billion
of its outstanding
8.375%
Senior Notes due 2017, for which holders received
104.553 percent
of the principal amount together with the accrued and unpaid interest. As a result of this redemption, FCX recorded a loss on early extinguishment of debt of
$168 million
(
$149 million
to net income attributable to FCX common stockholders or
$0.16
per diluted share) for the first
nine
months of 2012.
During the first quarter of 2011, FCX entered into a new senior unsecured revolving credit facility, which replaced the revolving credit facilities that were scheduled to mature on March 19, 2012. FCX recognized a loss on early extinguishment of debt totaling
$7 million
(
$6 million
to net income attributable to FCX common shareholders or
$0.01
per diluted share) for the first
nine
months of 2011 associated with this transaction.
On
April 1, 2011
, FCX redeemed its remaining
$1.1 billion
of outstanding
8.25%
Senior Notes due 2015, for which holders received
104.125
percent of the principal amount together with accrued and unpaid interest. As a result of this redemption, FCX recorded a loss on early extinguishment of debt totaling
$55 million
(
$49 million
to net income attributable to FCX common stockholders or
$0.05
per diluted share) for the first
nine
months of 2011.
During the second quarter of 2011, FCX purchased in the open market
$35 million
of its
9.5%
Senior Notes due 2031 for
$49 million
, which resulted in losses on early extinguishment of debt totaling
$6 million
(
$5 million
to net income attributable to FCX common stockholders or
$0.01
per diluted share) for the first
nine
months of 2011.
Consolidated interest expense (excluding capitalized interest) totaled
$56 million
in
third-quarter
2012
,
$105 million
in
third-quarter
2011
,
$210 million
for the first
nine
months of
2012
and
$325 million
for the first
nine
months of
2011
. Capitalized interest totaled
$14 million
in
third-quarter
2012
,
$27 million
in
third-quarter
2011
,
$62 million
for the first
nine
months of
2012
and
$75 million
for the first nine months of
2011
.
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Table of Contents
On February 7, 2012, the Board of Directors authorized an increase in the cash dividend on FCX's common stock from an annual rate of
$1.00
per share to
$1.25
per share. On
September 26, 2012
, FCX's Board of Directors declared a quarterly dividend of
$0.3125
per share, which was paid on
November 1, 2012
, to common shareholders of record at the close of business on
October 15, 2012
.
6.
FINANCIAL INSTRUMENTS
FCX does not purchase, hold or sell derivative financial instruments unless there is an existing asset or obligation, or it anticipates a future activity that is likely to occur and will result in exposure to market risks, which FCX intends to offset or mitigate. FCX does not enter into any derivative financial instruments for speculative purposes, but has entered into derivative financial instruments in limited instances to achieve specific objectives. These objectives principally relate to managing risks associated with commodity price changes, foreign currency exchange rates and interest rates.
Commodity Contracts.
From time to time, FCX has entered into forward, futures and swap contracts to hedge the market risk associated with fluctuations in the prices of commodities it purchases and sells. Derivative financial instruments used by FCX to manage its risks do not contain credit risk-related contingent provisions. As of
September 30, 2012
, FCX had no price protection contracts relating to its mine production. A discussion of FCX’s derivative commodity contracts and programs follows.
Derivatives Designated as Hedging Instruments – Fair Value Hedges
Copper Futures and Swap Contracts.
Some of FCX's U.S. copper rod customers request a fixed market price instead of the New York Mercantile Exchange (COMEX) average copper price in the month of shipment. FCX hedges this price exposure in a manner that allows it to receive the COMEX average price in the month of shipment while the customers pay the fixed price they requested. FCX accomplishes this by entering into copper futures and swap contracts and then liquidating the copper futures contracts and settling the copper swap contracts during the month of shipment, which generally results in FCX receiving the COMEX average copper price in the month of shipment. Hedging gains or losses from these copper futures and swap contracts are recorded in revenues. FCX did not have any significant gains or losses during the
three
-month and
nine
-month periods ended
September 30, 2012
and
2011
, resulting from hedge ineffectiveness. At
September 30, 2012
, FCX held copper futures and swap contracts that qualified for hedge accounting for
53 million
pounds at an average contract price of
$3.59
per pound, with maturities through
December 2013
.
A summary of gains (losses) recognized in revenues for derivative financial instruments related to commodity contracts that are designated and qualify as fair value hedge transactions, along with the unrealized gains (losses) on the related hedged item (firm sales commitments) follows (in millions):
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Copper futures and swap contracts:
Unrealized gains (losses):
Derivative financial instruments
$
13
$
(62
)
$
20
$
(72
)
Hedged item
(13
)
62
(20
)
72
Realized gains (losses):
Matured derivative financial instruments
1
(10
)
(3
)
(4
)
Derivatives Not Designated as Hedging Instruments
Embedded Derivatives.
As described in Note 1 to FCX’s 2011 Annual Report under “Revenue Recognition,” certain FCX copper concentrate, copper cathode and gold sales contracts provide for provisional pricing primarily based on the London Metal Exchange (LME) price (copper) or the COMEX price (copper) and the London Bullion Market Association (London PM) price (gold) at the time of shipment as specified in the contract. Similarly, FCX purchases copper and molybdenum under contracts that provide for provisional pricing (molybdenum purchases are generally based on an average
Metals Week
Molybdenum Dealer Oxide price). FCX applies the normal purchases and normal sales scope exception in accordance with derivatives and hedge accounting guidance to the host sales agreements since the contracts do not allow for net settlement and always result in physical delivery. Sales and purchases with a provisional sales price contain an embedded derivative (
i.e.
, the price settlement mechanism that is settled after the time of delivery) that is required to be bifurcated from the host contract. The host contract is the sale or purchase of the metals contained in the concentrates or cathodes at the then-current LME or COMEX price
11
Table of Contents
(copper), London PM price (gold) or the average
Metals Week
Molybdenum Dealer Oxide price (molybdenum) as defined in the contract. Mark-to-market price fluctuations recorded through the settlement date are reflected in revenues for sales contracts and in cost of sales as production and delivery costs for purchase contracts. A summary of FCX’s embedded derivatives at
September 30, 2012
, follows:
Open Positions
Average Price
Per Unit
Maturities Through
Contract
Market
Embedded derivatives in provisional sales contracts:
Copper (millions of pounds)
557
$
3.49
$
3.72
March 2013
Gold (thousands of ounces)
67
1,698
1,781
December 2012
Embedded derivatives in provisional purchase contracts:
Copper (millions of pounds)
326
3.50
3.72
January 2013
Copper Forward Contracts.
Atlantic Copper, FCX’s wholly owned smelting and refining unit in Spain, enters into forward copper contracts designed to hedge its copper price risk whenever its physical purchases and sales pricing periods do not match. These economic hedge transactions are intended to hedge against changes in copper prices, with the mark-to-market hedging gains or losses recorded in cost of sales. At
September 30, 2012
, Atlantic Copper held net forward copper purchase contracts for
31 million
pounds at an average contract price of
$3.71
per pound, with maturities through
December 2012
.
A summary of the realized and unrealized gains (losses) recognized in income before income taxes and equity in affiliated companies’ net earnings for commodity contracts that do not qualify as hedge transactions, including embedded derivatives, follows (in millions):
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Embedded derivatives in provisional sales contracts
a
$
164
$
(657
)
$
188
$
(682
)
Copper forward contracts
b
5
4
17
(2
)
a.
Amounts recorded in revenues.
b.
Amounts recorded in cost of sales as production and delivery costs.
Unsettled Derivative Financial Instruments
A summary of the fair values of unsettled derivative financial instruments recorded on the consolidated balance sheets follows (in millions):
September 30,
2012
December 31, 2011
Derivatives designated as hedging instruments
Commodity contracts:
Copper futures and swap contracts:
a
Asset position
b
$
11
$
3
Liability position
c
1
13
Derivatives not designated as hedging instruments
Commodity contracts:
Embedded derivatives in provisional sales/purchase contracts:
d
Asset position
$
131
$
72
Liability position
74
82
Copper forward contracts:
Asset position
b
1
2
Liability position
c
1
—
a.
FCX received
$1 million
from brokers associated with margin requirements (recorded in accounts payable and accrued liabilities) as of
September 30, 2012
, and FCX paid
$31 million
for margin requirements (recorded in other current assets) as of
December 31, 2011
. In addition, FCX held
$3 million
in margin funding from customers as of
December 31, 2011
, associated with margin requirements (recorded in accounts payable and accrued liabilities).
b.
Amounts recorded in other current assets.
c.
Amounts recorded in accounts payable and accrued liabilities.
d.
Amounts recorded either as a net accounts receivable or a net accounts payable.
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Table of Contents
Foreign Currency Exchange Contracts.
As a global company, FCX transacts business in many countries and in many currencies. Foreign currency transactions of FCX’s international subsidiaries increase its risks because exchange rates can change between the time agreements are made and the time foreign currency transactions are settled. FCX may hedge or protect its international subsidiaries’ foreign currency transactions from time to time by entering into forward exchange contracts to lock in or minimize the effects of fluctuations in exchange rates. FCX had no outstanding foreign currency exchange contracts at
September 30, 2012
.
Interest Rate Swap Contracts.
From time to time, FCX or its subsidiaries may enter into interest rate swaps to manage its exposure to interest rate changes and to achieve a desired proportion of fixed-rate versus floating-rate debt based on current and projected market conditions. FCX may enter into fixed-to-floating interest rate swap contracts to protect against changes in the fair value of the underlying fixed-rate debt that result from market interest rate changes and to take advantage of lower interest rates. FCX had no outstanding interest rate swap contracts at
September 30, 2012
.
Credit Risk.
FCX is exposed to credit loss when financial institutions with which FCX has entered into derivative transactions (commodity, foreign exchange and interest rate swaps) are unable to pay. To minimize the risk of such losses, FCX uses counterparties that meet certain credit requirements and periodically reviews the creditworthiness of these counterparties. FCX does not anticipate that any of the counterparties it deals with will default on their obligations. As of
September 30, 2012
, FCX did not have any significant credit exposure associated with derivative transactions.
Other Financial Instruments.
Other financial instruments include cash and cash equivalents, accounts receivable, trust assets, investment securities, accounts payable and accrued liabilities, dividends payable and long-term debt. Refer to Note 7 for the fair values of these financial instruments.
Cash and Cash Equivalents, Accounts Receivable, Accounts Payable and Accrued Liabilities, and Dividends Payable.
The financial statement amount is a reasonable estimate of the fair value because of the short maturity of these instruments and generally negligible credit losses
.
Trust Assets and Investment Securities.
The financial statement amount represents the fair value of trust assets and investment securities except for the investment in McMoRan Exploration Co.'s (MMR) 5¾% Convertible Perpetual Preferred Stock, which is recorded at cost.
Long-Term Debt.
The financial statement amount represents cost except for long-term debt acquired in the FMC acquisition, which was recorded at fair value at the acquisition date.
7.
FAIR VALUE MEASUREMENT
Fair value accounting guidance includes a hierarchy that prioritizes the inputs to valuation techniques used to measure fair value. The hierarchy gives the highest priority to unadjusted quoted prices in active markets for identical assets or liabilities (Level 1 inputs) and the lowest priority to unobservable inputs (Level 3 inputs). FCX did not have any significant transfers in or out of Levels 1, 2 or 3 for the
third
quarter of
2012
.
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Table of Contents
The carrying value for certain FCX financial instruments (
i.e.,
cash, accounts receivable, accounts payable and accrued liabilities, and dividends payable) approximate fair value because of their short-term nature and generally negligible credit losses. A summary of the carrying amount and fair value of FCX’s other financial instruments follows (in millions):
At September 30, 2012
Carrying
Fair Value
Amount
Total
Level 1
Level 2
Level 3
Assets
Cash equivalents:
a
Money market funds
$
3,053
$
3,053
$
3,053
$
—
$
—
Investment securities (current and long-term):
MMR investment
b
453
436
—
436
—
Money market funds
a, c
47
47
47
—
—
Equity securities
a, c
8
8
8
—
—
Total investment securities
508
491
55
436
—
Trust assets (long-term):
a, c
U.S. core fixed income fund
49
49
—
49
—
Government mortgage-backed securities
41
41
—
41
—
Corporate bonds
30
30
—
30
—
Government bonds and notes
21
21
—
21
—
Asset-backed securities
13
13
—
13
—
Money market funds
6
6
6
—
—
Municipal bonds
1
1
—
1
—
Total trust assets
161
161
6
155
—
Derivatives:
a
Embedded derivatives in provisional sales/purchase
contracts in an asset position
d
131
131
—
131
—
Copper futures and swap contracts
e
11
11
10
1
—
Copper forward contracts
e
1
1
1
—
—
Total derivative assets
143
143
11
132
—
Total assets
$
3,848
$
3,125
$
723
$
—
Liabilities
Derivatives:
a
Embedded derivatives in provisional sales/purchase
contracts in a liability position
d
$
74
$
74
$
—
$
74
$
—
Copper futures and swap contracts
f
1
1
1
—
—
Copper forward contracts
f
1
1
1
—
—
Total derivative liabilities
76
76
2
74
—
Long-term debt, including current portion
g
3,523
3,632
—
3,632
—
Total liabilities
$
3,708
$
2
$
3,706
$
—
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At December 31, 2011
Carrying
Fair Value
Amount
Total
Level 1
Level 2
Level 3
Assets
Cash equivalents:
a
Money market funds
$
4,007
$
4,007
$
4,007
$
—
$
—
Investment securities (current and long-term):
MMR investment
b
475
507
—
507
—
Equity securities
a, c
9
9
9
—
—
Money market funds
a, c
2
2
2
—
—
Total investment securities
486
518
11
507
—
Trust assets (long-term):
a, c
Government mortgage-backed securities
47
47
—
47
—
U.S. core fixed income fund
46
46
—
46
—
Government bonds and notes
21
21
—
21
—
Corporate bonds
19
19
—
19
—
Money market funds
9
9
9
—
—
Asset-backed securities
9
9
—
9
—
Municipal bonds
1
1
—
1
—
Total trust assets
152
152
9
143
—
Derivatives:
a
Embedded derivatives in provisional sales/purchase
contracts in an asset position
d
72
72
—
72
—
Copper futures and swaps contracts
e
3
3
3
—
—
Copper forward contracts
e
2
2
1
1
—
Total derivative assets
77
77
4
73
—
Total assets
$
4,754
$
4,031
$
723
$
—
Liabilities
Derivatives:
a
Embedded derivatives in provisional sales/purchase
contracts in a liability position
d
$
82
$
82
$
—
$
82
$
—
Copper futures and swap contracts
f
13
13
11
2
—
Total derivative liabilities
95
95
11
84
—
Long-term debt, including current portion
g
3,537
3,797
—
3,797
—
Total liabilities
$
3,892
$
11
$
3,881
$
—
a.
Recorded at fair value.
b.
Recorded at cost and included in other assets.
c.
Current portion included in other current assets and long-term portion included in other assets.
d.
Embedded derivatives are recorded in accounts receivable and/or accounts payable and accrued liabilities.
e.
Included in other current assets.
f.
Included in accounts payable and accrued liabilities.
g.
Recorded at cost except for long-term debt acquired in the FMC acquisition, which was recorded at fair value at the acquisition date.
15
Table of Contents
Valuation Techniques
Money market funds are classified within Level 1 of the fair value hierarchy because they are valued using quoted market prices in active markets.
MMR's 5¾% Convertible Perpetual Preferred Stock is not actively traded; therefore, FCX's investment in the MMR 5¾% Convertible Perpetual Preferred Stock is valued based on a pricing simulation model that uses the quoted market prices of MMR's publicly traded common stock as the most significant observable input and other inputs, such as expected volatility, expected settlement date, and risk-free interest rate. Therefore, this investment is classified within Level 2 of the fair value hierarchy.
Fixed income securities (government and agency securities, U.S. core fixed income funds, corporate bonds and asset-backed securities) are valued using a bid evaluation or a mid evaluation. A bid evaluation is an estimated price at which a dealer would pay for a security. A mid evaluation is the average of the estimated price at which a
dealer would sell a security and the estimated price at which a dealer would pay for a security. These evaluations are based on quoted prices, if available, or models that use observable inputs and, as such, are classified within Level 2 of the fair value hierarchy.
Equity securities are valued at the closing price reported on the active market on which the individual securities are traded and, as such, are classified within Level 1 of the fair value hierarchy.
FCX’s embedded derivatives on provisional copper concentrate, copper cathode and gold purchases and sales have critical inputs of quoted monthly LME or COMEX copper forward prices and the London PM gold forward price at each reporting date based on the month of maturity; however, FCX's contracts themselves are not traded on an exchange. Likewise, FCX’s embedded derivatives on provisional molybdenum purchases have critical inputs based on the latest average weekly
Metals Week
Molybdenum Dealer Oxide prices; however, FCX's contracts themselves are not traded on an exchange. As a result, these derivatives are classified within Level 2 of the fair value hierarchy.
FCX’s derivative financial instruments for copper futures and swap contracts and copper forward contracts that are traded on the respective exchanges are classified within Level 1 of the fair value hierarchy because they are valued using quoted monthly COMEX or LME forward prices at each reporting date based on the month of maturity (refer to Note 6 for further discussion). Certain of these contracts are traded on the over-the-counter market and are classified within Level 2 of the fair value hierarchy.
Long-term debt, including current portion, is not actively traded and is valued using prices obtained from a readily available pricing source and, as such, is classified within Level 2 of the fair value hierarchy.
The techniques described above may produce a fair value calculation that may not be indicative of net realizable value or reflective of future fair values. Furthermore, while FCX believes its valuation techniques are appropriate and consistent with other market participants, the use of different techniques or assumptions to determine fair value of certain financial instruments could result in a different fair value measurement at the reporting date. There have been no changes in the techniques used at
September 30, 2012
.
8.
CONTINGENCIES AND COMMITMENTS
Environmental.
FCX's mining, exploration, production and historical operating activities are subject to stringent laws and regulations governing the protection of the environment. FCX reviews changes in facts and circumstances associated with its environmental and reclamation obligations at least quarterly. There have been no material changes to FCX's environmental and reclamation obligations since year-end
2011
. However, updated cost assumptions, including increases and decreases to cost estimates, changes in the anticipated scope and timing of remediation activities and settlement of environmental matters may result in revisions to certain environmental obligations. As a result, FCX recorded adjustments to environmental obligations totaling net credits of
$82 million
in
third-quarter
2012
and
$36 million
during the
first nine months of
2012
, and net charges of
$31 million
in
third-quarter
2011
and
$35 million
during the
first nine months of
2011
.
16
Table of Contents
Gilt Edge Mine Site.
On July 12, 2010, FCX was notified by the U.S. Department of Justice, acting at the request of the U.S. Environmental Protection Agency (EPA), that it was preparing to file suit in federal court against two of its wholly owned subsidiaries (Cyprus Mines Corporation and Cyprus Amax Minerals Company) and several other parties to recover costs incurred or to be incurred by the U.S. in remediating hazardous substances at the Gilt Edge mine site in Lawrence County, South Dakota. In September 2011, FCX reached an agreement in principle to settle this matter for an amount that is not material to FCX and less than the amount included for this matter in FCX's aggregate environmental obligations. The consent decree was finalized and approved by the court on October 10, 2012.
Asset Retirement Obligations (AROs).
During third-quarter 2012, Cerro Verde updated its closure plan and increased its ARO by
$77 million
to reflect revised cost estimates and accelerated timing of certain closure activities.
Litigation.
There have been no material updates to previously reported legal proceedings included in Note 13 of FCX's 2011 Annual Report and in Note 8 of FCX's quarterly reports on Form 10-Q for the periods ended March 31, 2012, and June 30, 2012.
Other Contingencies.
The Indonesian tax authorities issued assessments for various audit exceptions on
PT Freeport Indonesia's income tax returns as follows (in millions):
Date of assessment
Tax return year
Tax assessment
Interest assessment
Total
October 2010
2005
$
106
$
52
$
158
November 2011
2006
22
10
32
March 2012
2007
91
44
135
Total
$
219
$
106
$
325
PT Freeport Indonesia has filed objections to the assessments. During first-quarter 2012, PT Freeport Indonesia's objections to the assessments related to 2005 were substantially all rejected by the Indonesian tax authorities and, in May 2012, appeals were filed with the Indonesian Tax Court. As of
September 30, 2012
, PT Freeport Indonesia has paid
$158 million
(of which
$124 million
is included in long-term receivables) for the disputed tax assessments related to 2005, 2006 and 2007.
Mining Contracts.
Effective March 26, 2012, the Democratic Republic of Congo (DRC) government issued a Presidential Decree approving the modifications to TFM's bylaws. As a result, FCX's effective ownership interest in TFM was reduced from
57.75 percent
to
56.0 percent
and
$50 million
of TFM's intercompany loans payable to FMC were converted to equity.
9.
NEW ACCOUNTING STANDARDS
In May 2011, the Financial Accounting Standards Board (FASB) issued an Accounting Standards Update (ASU) in connection with guidance for fair value measurements and disclosures. This ASU clarifies the FASB's intent on current guidance, modifies and changes certain guidance and principles, and expands disclosures concerning Level 3 fair value measurements in the fair value hierarchy (including quantitative information about significant unobservable inputs within Level 3 of the fair value hierarchy). In addition, this ASU requires disclosure of the fair value hierarchy for assets and liabilities not measured at fair value in the statement of financial position, but whose fair value is required to be disclosed. This ASU became effective for interim and annual reporting periods beginning after December 15, 2011. FCX adopted this guidance effective January 1, 2012.
17
Table of Contents
In June 2011, FASB issued an ASU in connection with guidance on the presentation of comprehensive income. The objective of this ASU is to improve the comparability, consistency and transparency of financial reporting and to increase the prominence of items reported in other comprehensive income. This ASU requires an entity to present the components of net income and other comprehensive income and total comprehensive income (includes net income) either in a single continuous statement of comprehensive income or in two separate but consecutive statements. This ASU eliminates the option to present the components of other comprehensive income as part of the statement of equity, but does not change the items that must be reported in other comprehensive income. This ASU became effective for interim and annual reporting periods beginning after December 15, 2011. Effective January 1, 2012, FCX adopted this ASU and presented total comprehensive income in a separate statement. Additionally, in December 2011, FASB deferred the effective date in this ASU for presenting reclassification adjustments for each component of accumulated other comprehensive income in both net income and other comprehensive income on the face of the financial statements.
10.
SUBSEQUENT EVENTS
FCX evaluated events after
September 30, 2012
, and through the date the consolidated financial statements were issued, and determined any events or transactions occurring during this period that would require recognition or disclosure are appropriately addressed in these consolidated financial statements.
11.
BUSINESS SEGMENTS
FCX has organized its operations into five primary divisions – North America copper mines, South America mining, Indonesia mining, Africa mining and Molybdenum operations. Notwithstanding this structure, FCX internally reports information on a mine-by-mine basis. Therefore, FCX concluded that its operating segments include individual mines or operations. Operating segments that meet certain thresholds are reportable segments.
Intersegment Sales.
Intersegment sales between FCX’s operations are based on similar arms-length transactions with third parties at the time of the sale. Intersegment sales may not be reflective of the actual prices ultimately realized because of a variety of factors, including additional processing, timing of sales to unaffiliated customers and transportation premiums.
Allocations.
FCX allocates certain operating costs, expenses and capital expenditures to its operating divisions and individual segments. However, not all costs and expenses applicable to a mine or operation are allocated. U.S. federal and state income taxes are recorded and managed at the corporate level, whereas foreign income taxes are recorded and managed at the applicable country. In addition, most exploration and research activities are managed at the corporate level, and those costs along with some selling, general and administrative costs are not allocated to the operating divisions or segments. Accordingly, the following segment information reflects management determinations that may not be indicative of what the actual financial performance of each operating division or segment would be if it was an independent entity.
18
Table of Contents
Business Segments
(In millions)
North America Copper Mines
South America
Indonesia
Africa
Atlantic
Corporate,
Copper
Other &
Other
Cerro
Other
Molyb-
Rod &
Smelting
Elimi-
FCX
Morenci
Mines
Total
Verde
Mines
Total
Grasberg
Tenke
denum
Refining
& Refining
nations
Total
Three Months Ended September 30, 2012
Revenues:
Unaffiliated customers
$
39
$
10
$
49
$
504
$
491
$
995
$
845
a
$
365
$
308
$
1,221
$
633
$
1
$
4,417
Intersegment
456
811
1,267
71
126
197
146
2
—
7
5
(1,624
)
—
Production and delivery
268
492
760
197
333
530
587
172
273
1,222
624
(1,576
)
2,592
Depreciation, depletion and amortization
31
57
88
39
35
74
54
42
18
2
11
9
298
Selling, general and administrative expenses
—
1
1
1
1
2
31
2
3
—
4
67
110
Exploration and research expenses
1
—
1
—
—
—
—
—
—
—
—
78
79
Environmental obligations and shutdown costs
—
—
—
—
—
—
—
—
—
—
—
(73
)
(73
)
Operating income (loss)
195
271
466
338
248
586
319
151
14
4
(1
)
(128
)
1,411
Interest expense, net
1
1
2
—
—
—
3
—
—
—
3
34
42
Provision for (benefit from) income taxes
—
—
—
(88
)
b
72
(16
)
111
28
—
—
—
92
215
Total assets at September 30, 2012
2,297
5,528
7,825
5,704
4,232
9,936
6,393
4,490
2,580
330
1,192
1,771
34,517
Capital expenditures
108
164
272
180
87
267
237
131
44
2
4
14
971
Three Months Ended September 30, 2011
Revenues:
Unaffiliated customers
$
78
$
44
$
122
$
396
$
570
$
966
$
1,275
a
$
275
$
332
$
1,389
$
834
$
2
$
5,195
Intersegment
450
847
1,297
105
(18
)
87
87
1
—
7
3
(1,482
)
—
Production and delivery
252
412
664
196
282
478
503
142
260
1,390
826
(1,693
)
2,570
Depreciation, depletion and amortization
27
40
67
32
32
64
62
32
14
2
11
5
257
Selling, general and administrative expenses
—
1
1
1
1
2
29
1
3
—
5
61
102
Exploration and research expenses
3
—
3
—
—
—
—
—
1
—
—
74
78
Environmental obligations and shutdown costs
1
(15
)
(14
)
—
—
—
—
—
—
—
—
52
38
Operating income (loss)
245
453
698
272
237
509
768
101
54
4
(5
)
21
2,150
Interest expense, net
—
1
1
—
—
—
7
2
—
—
4
64
78
Provision for income taxes
—
—
—
154
48
202
333
20
—
—
—
253
808
Total assets at September 30, 2011
1,981
4,966
6,947
4,886
3,475
8,361
5,437
3,791
2,342
323
955
3,552
31,708
Capital expenditures
21
117
138
64
110
174
162
49
155
2
5
32
717
a.
Included PT Freeport Indonesia’s sales to PT Smelting totaling
$520 million
in
third-quarter
2012
and
$665 million
in
third-quarter
2011
.
b.
Included a net credit of
$234 million
for the reversal of a net deferred tax liability (refer to Note 4 for further discussion).
19
Table of Contents
(In millions)
North America Copper Mines
South America
Indonesia
Africa
Atlantic
Corporate,
Copper
Other &
Other
Cerro
Other
Molyb-
Rod &
Smelting
Elimi-
FCX
Morenci
Mines
Total
Verde
Mines
Total
Grasberg
Tenke
denum
Refining
& Refining
nations
Total
Nine Months Ended September 30, 2012
Revenues:
Unaffiliated customers
$
157
$
22
$
179
$
1,285
$
1,563
$
2,848
$
2,673
a
$
985
$
982
$
3,802
$
2,023
$
5
$
13,497
Intersegment
1,374
2,646
4,020
349
265
614
224
9
—
20
22
(4,909
)
—
Production and delivery
803
1,446
2,249
575
908
1,483
1,676
456
812
3,800
1,988
(4,822
)
7,642
Depreciation, depletion and amortization
95
180
275
102
106
208
153
114
47
7
31
21
856
Selling, general and administrative expenses
1
2
3
2
3
5
91
5
9
—
14
184
311
Exploration and research expenses
1
—
1
—
—
—
—
—
2
—
—
211
214
Environmental obligations and shutdown costs
—
42
42
—
—
—
—
—
—
—
—
(24
)
18
Operating income (loss)
631
998
1,629
955
811
1,766
977
419
112
15
12
(474
)
4,456
Interest expense, net
1
3
4
5
—
5
6
—
—
—
9
124
148
Provision for income taxes
—
—
—
131
b
244
375
387
79
—
—
—
287
1,128
Capital expenditures
204
365
569
365
294
659
624
428
197
5
11
25
2,518
Nine Months Ended September 30, 2011
Revenues:
Unaffiliated customers
$
371
$
154
$
525
$
1,662
$
1,803
$
3,465
$
4,112
a
$
959
$
1,119
$
4,291
$
2,241
$
6
$
16,718
Intersegment
1,274
2,540
3,814
303
135
438
544
4
—
19
11
(4,830
)
—
Production and delivery
719
1,204
1,923
569
761
1,330
1,547
422
786
4,292
2,274
(5,070
)
7,504
Depreciation, depletion and amortization
85
111
196
102
85
187
179
98
44
6
30
16
756
Selling, general and administrative expenses
1
2
3
3
2
5
100
6
11
—
18
180
323
Exploration and research expenses
4
—
4
—
—
—
—
—
3
—
—
187
194
Environmental obligations and shutdown costs
4
(15
)
(11
)
—
—
—
—
—
—
1
—
108
98
Operating income (loss)
832
1,392
2,224
1,291
1,090
2,381
2,830
437
275
11
(70
)
(245
)
7,843
Interest expense, net
2
4
6
1
—
1
9
5
—
—
12
217
250
Provision for income taxes
—
—
—
476
353
829
1,234
100
—
—
—
535
2,698
Capital expenditures
69
273
342
120
311
431
463
89
317
7
29
71
1,749
a.
Included PT Freeport Indonesia’s sales to PT Smelting totaling
$1.5 billion
for the first
nine
months of
2012
and
$2.0 billion
for the first
nine
months of
2011
.
b.
Included a net credit of
$234 million
for the reversal of a net deferred tax liability (refer to Note 4 for further discussion).
20
Table of Contents
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
TO THE BOARD OF DIRECTORS AND STOCKHOLDERS OF
FREEPORT-McMoRan COPPER & GOLD INC.
We have reviewed the condensed consolidated balance sheet of Freeport-McMoRan Copper & Gold Inc. as of
September 30, 2012
, and the related consolidated statements of income and comprehensive income for the
three
- and
nine
-month periods ended
September 30, 2012
and
2011
, the consolidated statements of cash flows for the
nine
-month periods ended
September 30, 2012
and
2011
, and the consolidated statement of equity for the
nine
-month period ended
September 30, 2012
. These financial statements are the responsibility of the Company’s management.
We conducted our review in accordance with the standards of the Public Company Accounting Oversight Board (United States). A review of interim financial information consists principally of applying analytical procedures and making inquiries of persons responsible for financial and accounting matters. It is substantially less in scope than an audit conducted in accordance with the standards of the Public Company Accounting Oversight Board, the objective of which is the expression of an opinion regarding the financial statements taken as a whole. Accordingly, we do not express such an opinion.
Based on our review, we are not aware of any material modifications that should be made to the condensed consolidated financial statements referred to above for them to be in conformity with U.S. generally accepted accounting principles.
We have previously audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated balance sheet of Freeport-McMoRan Copper & Gold Inc. as of
December 31, 2011
, and the related consolidated statements of income, cash flows, and equity for the year then ended (not presented herein), and in our report dated February 27, 2012, we expressed an unqualified opinion on those consolidated financial statements. In our opinion, the information set forth in the accompanying condensed consolidated balance sheet as of
December 31, 2011
, is fairly stated, in all material respects, in relation to the consolidated balance sheet from which it has been derived.
/s/ ERNST & YOUNG LLP
Phoenix, Arizona
November 2, 2012
21
Table of Contents
Item 2.
Management's Discussion and Analysis of Financial Condition and Results of Operations.
OVERVIEW
In Management’s Discussion and Analysis of Financial Condition and Results of Operations, “we,” “us” and “our” refer to Freeport-McMoRan Copper & Gold Inc. (FCX) and its consolidated subsidiaries. You should read this discussion in conjunction with our financial statements, the related Management’s Discussion and Analysis of Financial Condition and Results of Operations and the discussion of our Business and Properties in our annual report on Form 10-K for the year ended
December 31, 2011
, filed with the United States (U.S.) Securities and Exchange Commission (SEC). The results of operations reported and summarized below are not necessarily indicative of future operating results (refer to "Cautionary Statement" for further discussion). References to “Notes” are Notes included in our Notes to Consolidated Financial Statements. Throughout Management's Discussion and Analysis of Financial Condition and Results of Operations all references to earnings or losses per share are on a diluted basis, unless otherwise noted.
We are one of the world’s largest copper, gold and molybdenum mining companies in terms of reserves and production. Our portfolio of assets includes the Grasberg minerals district in Indonesia, significant mining operations in North and South America, and the Tenke Fungurume (Tenke) minerals district in the Democratic Republic of Congo (DRC). The Grasberg minerals district contains the largest single recoverable copper reserve and the largest single gold reserve of any mine in the world based on the latest available reserve data provided by third-party industry consultants. We also operate Atlantic Copper, our wholly owned copper smelting and refining unit in Spain.
Our results for the
third quarter
and
first nine months of
2012
, compared with the
2011
periods, primarily reflected lower copper and gold sales volumes. Results for the first nine months of 2012 were also impacted by lower copper prices. Our net income attributable to common stockholders also includes net credits for adjustments to Cerro Verde's deferred income taxes and to our environmental and related litigation reserves totaling
$168 million
for
third-quarter
2012
and
$116 million
for the
first nine months of
2012
, compared with net charges totaling
$73 million
for
third-quarter
2011
and
$113 million
for the
first nine months of
2011
. Refer to “Consolidated Results” for further discussion of our consolidated financial results for the
three
- and
nine
-month periods ended
September 30, 2012
and
2011
.
In May 2012, our Climax molybdenum mine began commercial production. Depending on market conditions, production from the Climax mine may ramp up to a rate of 20 million pounds of molybdenum per year during 2013, with the potential to produce 30 million pounds of molybdenum per year.
At
September 30, 2012
, we had
$3.7 billion
in consolidated cash and cash equivalents and
$3.5 billion
in total debt. In February
2012
, we sold $3.0 billion of senior notes in three tranches with a weighted average interest rate of approximately three percent. We used the proceeds from this offering, plus cash on hand, to redeem the remaining $3.0 billion of our 8.375% Senior Notes. Refer to Note
5
and “Capital Resources and Liquidity – Financing Activities” for further discussion.
In February 2012, our Board of Directors (the Board) authorized an increase in the cash dividend on our common stock to an annual rate of $1.25 per share ($0.3125 per share quarterly). Refer to Note
5
for further discussion.
At current copper prices, we expect to produce significant operating cash flows, and to use our cash to invest in our development projects, including the underground development projects at Grasberg and the expansion projects at Morenci, Cerro Verde and Tenke, as well as to return cash to shareholders through common stock dividends and/or share repurchases.
22
Table of Contents
OUTLOOK
We view the long-term outlook for our business positively, supported by limitations on supplies of copper and by the requirements for copper in the world’s economy. We will continue to adjust our operating strategy as market conditions change. Our financial results vary with fluctuations in market prices for copper, gold and molybdenum and other factors. World market prices for these commodities have fluctuated historically and are affected by numerous factors beyond our control. Because we cannot control the price of our products, the key measures that management focuses on in operating our business are sales volumes, unit net cash costs and operating cash flow. Discussion of the outlook for each of these measures follows.
Sales Volumes.
Consolidated sales from mines for the year
2012
are expected to approximate
3.6 billion
pounds of copper,
1.0 million
ounces of gold and
82 million
pounds of molybdenum, including
930 million
pounds of copper,
255 thousand
ounces of gold and
20 million
pounds of molybdenum for
fourth-quarter
2012
. Expected gold sales for
2012
are approximately 50,000 ounces less than the estimates provided in our quarterly report on Form 10-Q for the period ended June 30, 2012, because of lower gold production at Grasberg. Consolidated sales from mines for the year 2013 are expected to total
4.3 billion
pounds of copper,
1.4 million
ounces of gold and
90 million
pounds of molybdenum. Projected sales volumes are dependent on a number of factors, including achievement of targeted mining rates, the successful operation of production facilities, the impact of weather conditions and other factors.
Unit Net Cash Costs.
Quarterly unit net cash costs will vary with fluctuations in sales volumes and average realized prices for gold and molybdenum. Assuming average prices of
$1,700
per ounce of gold and
$11
per pound of molybdenum for
fourth-quarter
2012
, and achievement of current
2012
sales volume and cost estimates, consolidated unit site production and delivery costs, before net noncash and other costs, for our copper mining operations are expected to average $2.03 per pound of copper and unit net cash costs (net of by-product credits) are expected to average
$1.50
per pound of copper for the year
2012
(fourth-quarter 2012 consolidated site production and delivery costs are expected to average $2.11 per pound of copper and unit net cash costs (net of by-product credits) are expected to average $1.62 per pound of copper). The impact of price changes during
fourth-quarter
2012
on consolidated unit net cash costs for the year 2012 would approximate
$0.004
per pound for each
$50
per ounce change in the average price of gold, and
$0.004
per pound for each
$2
per pound change in the average price of molybdenum. Assuming consistent commodity price assumptions, unit net cash costs for 2013 are expected to be lower than 2012 because of projected increased copper and gold volumes at Grasberg. Refer to “Consolidated Results – Production and Delivery Costs” for further discussion of consolidated production and delivery costs.
Operating Cash Flows.
Our operating cash flows vary with prices realized from copper, gold and molybdenum sales, our sales volumes, production costs, income taxes and other working capital changes and other factors. Based on current 2012 sales volume and cost estimates, and assuming average prices of
$3.70
per pound of copper,
$1,700
per ounce of gold and
$11
per pound of molybdenum for
fourth-quarter
2012
, consolidated operating cash flows are estimated to approximate
$4.0 billion
for the year
2012
(net of an estimated
$1.4 billion
in working capital uses and other tax payments). Projected operating cash flows for the year
2012
also reflect estimated taxes of $1.6 billion (refer to “Consolidated Results – Provision for Income Taxes” for further discussion of our projected consolidated effective annual tax rate for
2012
). The impact of price changes for
fourth-quarter
2012
on operating cash flows would approximate
$80 million
for each
$0.10
per pound change in the average price of copper,
$20 million
for each
$100
per ounce change in the average price of gold and
$10 million
for each
$2
per pound change in the average price of molybdenum.
23
Table of Contents
COPPER, GOLD AND MOLYBDENUM MARKETS
World prices for copper, gold and molybdenum can fluctuate significantly. During the period from January 2002 through October
2012
, the London Metal Exchange (LME) spot copper price varied from a low of
$0.64
per pound in 2002 to a record high of
$4.60
per pound in February 2011, the London Bullion Market Association (London) gold price fluctuated from a low of
$278
per ounce in 2002 to a record high of
$1,895
per ounce in September 2011, and the
Metals Week
Molybdenum Dealer Oxide weekly average price ranged from a low of
$2.43
per pound in 2002 to a record high of
$39.25
per pound in 2005. Copper, gold and molybdenum prices are affected by numerous factors beyond our control as described further in our “Risk Factors” contained in Part I, Item 1A of our annual report on Form 10-K for the year ended
December 31, 2011
.
This graph presents LME spot copper prices and the combined reported stocks of copper at the LME, the New York Mercantile Exchange (COMEX) and the Shanghai Futures Exchange from January 2002 through October
2012
. From 2006 through most of 2008, limited supplies, combined with growing demand from China and other emerging economies, resulted in high copper prices and low levels of inventories. In late 2008, slowing consumption, turmoil in the U.S. financial markets and concerns about the global economy led to a sharp decline in copper prices, which reached a low of $1.26 per pound in December 2008. Higher copper prices since the 2008 low are attributable to a combination of demand from emerging markets and limitations on available supply. During
third-quarter
2012
, LME spot copper prices ranged from
$3.32
per pound to
$3.81
per pound, averaged
$3.50
per pound and closed at
$3.75
per pound on
September 30, 2012
. While global economic concerns continue to influence prices, global exchange inventories have declined, representing less than two weeks of global demand.
We believe the underlying long-term fundamentals of the copper business remain positive, supported by the significant role of copper in the global economy and limited supplies. Future copper prices are expected to be volatile and are likely to be influenced by demand from China and emerging markets, economic activity in the U.S. and other industrialized countries, the timing of the development of new supplies of copper and production levels of mines and copper smelters. The LME spot copper price closed at
$3.55
per pound on
October 31, 2012
.
24
Table of Contents
This graph presents London p.m. gold prices from January 2002 through October
2012
. During
third-quarter
2012
, gold prices ranged from
$1,556
per ounce to
$1,785
per ounce, averaged
$1,652
per ounce and closed at
$1,776
per ounce on
September 30, 2012
. Gold prices closed at
$1,719
per ounce on
October 31, 2012
.
This graph presents the
Metals Week
Molybdenum Dealer Oxide weekly average prices from January 2002 through October
2012
. In late 2008, molybdenum prices declined significantly as a result of the financial market turmoil and a decline in demand. During
third-quarter
2012
, the weekly average price of molybdenum ranged from
$10.90
per pound to
$12.95
per pound, averaged
$11.93
per pound and closed at
$11.65
on
September 30, 2012
. Average Metals Week Molybdenum Dealer Oxide prices were lower in
third-quarter
2012
, compared with second-quarter 2012, reflecting weaker demand and cautious buying activity in response to the global economic situation. The
Metals Week
Molybdenum Dealer Oxide weekly average price was
$11.05
per pound on
October 31, 2012
.
25
Table of Contents
CONSOLIDATED RESULTS
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Financial Data
(in millions, except per share amounts)
Revenues
a,b
$
4,417
$
5,195
$
13,497
$
16,718
Operating income
a,c
$
1,411
d
$
2,150
d
$
4,456
d
$
7,843
d
Net income attributable to FCX common stockholders
$
824
d,e
$
1,053
d,e
$
2,298
d,e,f
$
3,920
d,e,f
Diluted net income per share attributable to FCX common stockholders
$
0.86
d,e
$
1.10
d,e
$
2.41
d,e,f
$
4.10
d,e,f
Diluted weighted-average common shares outstanding
953
955
953
955
Mining Operating Data
Copper
(millions of recoverable pounds)
Production
938
951
2,658
2,868
Sales, excluding purchases
922
947
2,676
2,875
Average realized price per pound
$
3.64
$
3.60
$
3.63
$
3.94
Site production and delivery costs per pound
g
$
2.03
$
1.71
$
2.00
$
1.65
Unit net cash costs per pound
g
$
1.62
$
0.80
$
1.46
$
0.84
Gold
(thousands of recoverable ounces)
Production
204
385
707
1,202
Sales, excluding purchases
202
409
756
1,245
Average realized price per ounce
$
1,728
$
1,693
$
1,666
$
1,565
Molybdenum
(millions of recoverable pounds)
Production
20
23
61
65
Sales, excluding purchases
21
19
62
60
Average realized price per pound
$
13.62
$
16.34
$
14.79
$
17.57
a.
Refer to Note
11
for a summary of revenues and operating income by business segment.
b.
Includes the impact of adjustments to provisionally priced concentrate and cathode sales recognized in prior periods (refer to “Revenues” below for further discussion).
c.
We defer recognizing profits on intercompany sales until final sales to third parties occur. Refer to "Operations - Atlantic Copper Smelting & Refining" for a summary of net impacts from changes in these deferrals.
d.
Includes net (credits) charges for adjustments to environmental obligations and related litigation reserves totaling
$(85) million
(
$(68) million
to net income attributable to common stockholders or
$(0.07)
per share) for third-quarter
2012
,
$29 million
(
$23 million
to net income attributable to common stockholders or
$0.02
per share) for
third-quarter
2011
,
$(19) million
(
$(16) million
to net income attributable to common stockholders or
$(0.02)
per share) for the
first nine months of
2012
and
$78 million
(
$63 million
to net income attributable to common stockholders or
$0.07
per share) for the
first nine months of
2011
.
e.
The 2012 periods include a net tax credit of
$100 million
, net of noncontrolling interests (
$0.11
per share), associated with adjustments to Cerro Verde's deferred income taxes. The 2011 periods include a tax charge of
$50 million
, net of noncontrolling interests (
$0.05
per share) for additional taxes associated with Cerro Verde's election to pay a special mining burden during the remaining term of its stability agreement. Refer to Note 4 and "Provision for Income Taxes" below for further discussion of these amounts.
f.
Includes losses on early extinguishment of debt totaling
$149 million
(
$0.16
per share) for the
first nine months of
2012
and
$60 million
(
$0.06
per share) for the
first nine months of
2011
(refer to Note
5
for further discussion).
g.
Reflects per pound weighted-average production and delivery costs and unit net cash costs (net of by-product credits) for all copper mines, before net noncash and other costs. For reconciliations of the per pound costs by operating division to production and delivery costs applicable to sales reported in our consolidated financial statements, refer to “Operations – Unit Net Cash Costs” and to “Product Revenues and Production Costs.”
26
Table of Contents
Revenues
Consolidated revenues totaled
$4.4 billion
in
third-quarter
2012
and
$13.5 billion
for the
first nine months of
2012
, compared with
$5.2 billion
in
third-quarter
2011
and
$16.7 billion
for the
first nine months of
2011
. Consolidated revenues include the sale of copper concentrates, copper cathodes, copper rod, gold, molybdenum and other metals by our North and South America copper mines, the sale of copper concentrates (which also contain significant quantities of gold and silver) by our Indonesia mining operations, the sale of copper cathodes and cobalt hydroxide by our Africa mining operations, the sale of molybdenum in various forms by our Molybdenum operations, and the sale of copper cathodes, copper anodes, and gold in anodes and slimes by Atlantic Copper.
Following is a summary of changes in our consolidated revenues between periods (in millions):
Three Months Ended September 30,
Nine Months Ended September 30,
Consolidated revenues - 2011 periods
$
5,195
$
16,718
Higher (lower) price realizations from mining operations:
Copper
37
(830
)
Gold
7
76
Molybdenum
(57
)
(174
)
Silver
(16
)
(40
)
Cobalt
(14
)
(44
)
(Lower) higher sales volumes from mining operations:
Copper
(89
)
(783
)
Gold
(351
)
(765
)
Molybdenum
33
38
Silver
(27
)
(60
)
Cobalt
23
—
Favorable impact of net adjustments to prior period provisionally priced sales
216
132
Lower purchased copper
(51
)
(437
)
Lower Atlantic Copper revenues
(199
)
(207
)
Other, including intercompany eliminations
(290
)
(127
)
Consolidated revenues - 2012 periods
$
4,417
$
13,497
Price Realizations
Our consolidated revenues vary as a result of fluctuations in the market prices of copper, gold, molybdenum, silver and cobalt. Realized copper prices averaged
$3.64
per pound in
third-quarter
2012
(compared with
$3.60
per pound in
third-quarter
2011
) and
$3.63
per pound for the
first nine months of
2012
(compared with
$3.94
for the
first nine months of
2011
). Realized gold prices averaged
$1,728
per ounce in
third-quarter
2012
(compared with
$1,693
per ounce in
third-quarter
2011
) and
$1,666
per ounce for the
first nine months of
2012
(compared with
$1,565
per ounce for the
first nine months of
2011
). Realized molybdenum prices averaged
$13.62
per pound in
third-quarter
2012
(compared with
$16.34
per pound in
third-quarter
2011
) and
$14.79
per pound for the
first nine months of
2012
(compared with
$17.57
per pound for the
first nine months of
2011
).
Sales Volumes
Consolidated sales volumes totaled
922 million
pounds of copper,
202 thousand
ounces of gold and
21 million
pounds of molybdenum in
third-quarter
2012
, compared with
947 million
pounds of copper,
409 thousand
ounces of gold and
19 million
pounds of molybdenum in
third-quarter
2011
. For the
first nine months of
2012
, consolidated sales volumes totaled
2.7 billion
pounds of copper,
756 thousand
ounces of gold and
62 million
pounds of molybdenum, compared with
2.9 billion
pounds of copper,
1.2 million
ounces of gold and
60 million
pounds of molybdenum for the
first nine months of
2011
. Lower consolidated copper and gold sales volumes in the 2012 periods primarily reflected lower ore grades in Indonesia, partly offset by increased production in North America and Africa. Lower copper and gold sales volumes for the first nine months of 2012 also reflected lower production rates in Indonesia resulting from the first-quarter 2012 work interruptions and related temporary suspension of operations, and lower copper volumes in South America. Refer to “Operations” for further discussion of sales volumes at our operating divisions.
27
Table of Contents
Provisionally Priced Copper Sales
During the first
nine
months of
2012
,
45 percent
of our mined copper was sold in concentrate,
28 percent
as cathode and
27 percent
as rod from our North America operations. Substantially all of our copper concentrate and cathode sales contracts provide final copper pricing in a specified future month (generally one to four months from the shipment date) based primarily on quoted LME monthly average spot copper prices. We receive market prices based on prices in the specified future period, which results in price fluctuations recorded through revenues until the date of settlement. We record revenues and invoice customers at the time of shipment based on then-current LME prices, which results in an embedded derivative on our provisionally priced concentrate and cathode sales that is adjusted to fair value through earnings each period, using the period-end forward prices, until the date of final pricing. To the extent final prices are higher or lower than what was recorded on a provisional basis, an increase or decrease to revenues is recorded each reporting period until the date of final pricing. Accordingly, in times of rising copper prices, our revenues benefit from adjustments to the final pricing of provisionally priced sales pursuant to contracts entered into in prior periods; in times of falling copper prices, the opposite occurs.
At
June 30, 2012
, we had provisionally priced copper sales at our copper mining operations, primarily South America and Indonesia, totaling
329 million
pounds of copper (net of intercompany sales and noncontrolling interests) recorded at an average of
$3.49
per pound. Higher prices during
third-quarter
2012
resulted in adjustments to these provisionally priced copper sales that favorably impacted consolidated revenues by
$24 million
(
$12 million
to net income attributable to common stockholders or
$0.01
per share) in
third-quarter
2012
, compared with adjustments to the
June 30, 2011
, provisionally priced copper sales that unfavorably impacted
third-quarter
2011
revenues by
$213 million
(
$100 million
to net income attributable to common stockholders or
$0.11
per share). Adjustments to the
December 31, 2011
, provisionally priced copper sales favorably impacted consolidated revenues by
$101 million
(
$43 million
to net income attributable to common stockholders or
$0.05
per share) for the
first nine months of
2012
, compared with adjustments to the
December 31, 2010
, provisionally priced copper sales that unfavorably impacted consolidated revenues by
$12 million
(
$5 million
to net income attributable to common stockholders or
$0.01
per share) for the
first nine months of
2011
.
At
September 30, 2012
, we had provisionally priced copper sales at our copper mining operations, primarily South America and Indonesia, totaling
325 million
pounds of copper (net of intercompany sales and noncontrolling interests) recorded at an average of
$3.72
per pound, subject to final pricing over the next several months. We estimate that each $0.05 change in the price realized from the
September 30, 2012
, provisional price recorded would have a net impact on our
2012
consolidated revenues of approximately
$23 million
(
$11 million
to net income attributable to common stockholders). The LME spot copper price closed at
$3.55
per pound on
October 31, 2012
.
Purchased Copper
From time to time, we purchase copper cathode to be processed by our Rod & Refining operations when production from our North America copper mines does not meet customer demand.
Atlantic Copper Revenues
The decrease in Atlantic Copper's revenues in the 2012 periods, compared with the
2011
periods, primarily reflected lower production in
third-quarter
2012
and lower copper realizations for the
first nine months of
2012
. Refer to "Operations - Atlantic Copper Smelting & Refining" for further discussion.
Production and Delivery Costs
Consolidated production and delivery costs totaled
$2.6 billion
in both the
third quarter
s of
2012
and
2011
,
$7.6 billion
for the
first nine months of
2012
and
$7.5 billion
for the
first nine months of
2011
.
Consolidated unit site production and delivery costs, before net noncash and other costs, for our copper mining operations averaged
$2.03
per pound of copper in
third-quarter
2012
and
$2.00
per pound of copper for the
first nine months of
2012
, compared with
$1.71
per pound of copper in
third-quarter
2011
and
$1.65
per pound of copper for the
first nine months of
2011
. Higher unit site production and delivery costs in the 2012 periods primarily reflected lower copper sales volumes in Indonesia and higher mining costs. Assuming average prices of
$1,700
per ounce of gold and
$11
per pound of molybdenum for
fourth-quarter
2012
, and achievement of current
2012
cost estimates, consolidated unit site production and delivery costs are expected to average $2.03 per pound of copper for the year
2012
($2.11 for fourth-quarter 2012). Consolidated unit net cash costs for 2013 are expected to be lower than 2012 because of projected increased copper and gold volumes at Grasberg. Refer to “Operations – Unit Net Cash Costs” for further discussion of unit net cash costs associated with our operating divisions, and to “Product Revenues and Production Costs” for reconciliations of per pound costs by operating division to production and delivery costs applicable to sales reported in our consolidated financial statements.
28
Table of Contents
Our copper mining operations require significant energy, principally diesel, electricity, coal and natural gas. For the year
2012
, energy costs are expected to approximate 21 percent of our consolidated copper production costs, which reflects projected purchases of approximately 255 million gallons of diesel fuel; 6,900 gigawatt hours of electricity at our North America, South America and Africa copper mining operations (we generate all of our power at our Indonesia mining operation); 700 thousand metric tons of coal for our coal power plant in Indonesia; and 1 million MMBTU (million british thermal units) of natural gas at certain of our North America mines. Energy costs for 2011 approximated 21 percent of our consolidated copper production costs.
Depreciation, Depletion and Amortization
Consolidated depreciation, depletion and amortization expense totaled
$298 million
in
third-quarter
2012
,
$856 million
for the
first nine months of
2012
,
$257 million
in
third-quarter
2011
and
$756 million
for the
first nine months of
2011
. Depreciation will vary under the unit of production (UOP) method as a result of increases and decreases in sales volumes and the related UOP rates at our mining operations. Higher depreciation, depletion and amortization expense for the
2012
periods, compared with the
2011
periods, primarily reflected higher production and asset additions in North America, partly offset by lower production in Indonesia.
Selling, General and Administrative Expenses
Consolidated selling, general and administrative expenses totaled
$110 million
in
third-quarter
2012
,
$102 million
in
third-quarter
2011
,
$311 million
for the
first nine months of
2012
and
$323 million
for the
first nine months of
2011
.
Exploration and Research Expenses
Consolidated exploration and research expenses totaled
$79 million
in
third-quarter
2012
and
$214 million
for the
first nine months of
2012
, compared with
$78 million
in
third-quarter
2011
and
$194 million
for the
first nine months of
2011
. We are actively conducting exploration activities near our existing mines with a focus on opportunities to expand reserves that will support additional future production capacity in the large mineral districts where we currently operate. Exploration results indicate opportunities for what we believe could be significant future potential reserve additions in North and South America and in the Tenke minerals district. The drilling data in North America continues to indicate the potential for expanded sulfide production.
For the year
2012
, exploration and research expenditures are expected to total approximately
$290 million
, including approximately
$255 million
for exploration. Exploration activities will continue to focus primarily on the potential for future reserve additions in our existing mineral districts.
Environmental Obligations and Shutdown Costs
Environmental obligation costs (credits) reflect net revisions to our long-term environmental obligations, which will vary from period to period because of changes to environmental laws and regulations, the settlement of environmental matters and/or circumstances affecting our operations that could result in significant changes in our estimates. Shutdown costs include care and maintenance costs and any litigation, remediation or related expenditures associated with closed facilities or operations.
Environmental obligations and shutdown costs totaled a net credit of
$73 million
in
third-quarter
2012
, and net charges of
$18 million
for the
first nine months of
2012
,
$38 million
in
third-quarter
2011
and
$98 million
for the
first nine months of
2011
. Refer to Note 8 and "Contingencies" for further discussion of environmental obligations and litigation matters associated with closed facilities or operations.
Interest Expense, Net
Consolidated interest expense (excluding capitalized interest) totaled
$56 million
in
third-quarter
2012
and
$210 million
for the
first nine months of
2012
, compared with
$105 million
in
third-quarter
2011
and
$325 million
for the
first nine months of
2011
. Lower interest expense for the 2012 periods primarily reflected the impact of the first-quarter 2012 refinancing transaction.
Capitalized interest is primarily related to our development projects and totaled
$14 million
in
third-quarter
2012
and
$62 million
for the
first nine months of
2012
, compared with
$27 million
in
third-quarter
2011
and
$75 million
for the
first nine months of
2011
. Refer to “Operations” for further discussion of current development projects.
Losses on Early Extinguishment of Debt
We recorded losses on early extinguishment of debt totaling
$168 million
for the
first nine months of
2012
associated with the redemption of our remaining 8.375% Senior Notes.
29
Table of Contents
We recorded losses on early extinguishment of debt totaling
$68 million
for the
first nine months of
2011
associated with the redemption of our 8.25% Senior Notes, the revolving credit facilities that were replaced in March 2011 by a new senior unsecured revolving credit facility and open-market purchases of our 9.5% Senior Notes.
Refer to Note
5
for further discussion of these transactions.
Provision for Income Taxes
Following is a summary of the approximate amounts in the calculation of our consolidated provision for income taxes for the
2012
and
2011
periods (in millions, except percentages):
Nine Months Ended
Nine Months Ended
September 30, 2012
September 30, 2011
Income
a
Effective
Tax Rate
Income Tax
(Provision) Benefit
Income
a
Effective
Tax Rate
Income Tax
(Provision) Benefit
U.S.
$
1,231
24%
$
(291
)
$
1,772
24%
$
(421
)
South America
1,675
36%
(609
)
b
2,326
36%
(829
)
c
Indonesia
940
41%
(387
)
2,870
43%
(1,234
)
Africa
263
30%
(79
)
293
34%
(100
)
Eliminations and other
54
N/A
10
304
N/A
(127
)
Annualized rate adjustment
d
N/A
N/A
(6
)
N/A
N/A
13
4,163
33%
f
(1,362
)
7,565
36%
(2,698
)
Deferred tax liability adjustment
e
—
N/A
234
—
N/A
—
Consolidated FCX
$
4,163
27%
$
(1,128
)
$
7,565
36%
$
(2,698
)
a.
Represents income by geographic location before income taxes and equity in affiliated companies’ net earnings.
b.
In July 2012, Sociedad Minera Cerro Verde S.A.A. (Cerro Verde) signed a new 15-year mining stability agreement with the Peruvian government, which is expected to become effective after the current mining stability agreement expires on December 31, 2013. In connection with the new mining stability agreement, Cerro Verde's income tax rate will increase from 30 percent to 32 percent. As a result of the change in the income tax rate, we recognized additional deferred tax expense of
$26 million
(
$23 million
net of noncontrolling interest) in third-quarter 2012, which relates primarily to the assets recorded in connection with the 2007 acquisition of Freeport-McMoRan Corporation (FMC).
c.
In September 2011, Peru enacted a new mining tax and royalty regime and also created a special mining burden that companies with stability agreements could elect to pay. Cerro Verde elected to pay this special mining burden during the remaining term of its stability agreement. As a result, Cerro Verde recognized additional current and deferred tax expense of
$57 million
(
$50 million
net of noncontrolling interest) in third-quarter 2011. The deferred portion of this accrual relates primarily to the assets recorded in connection with the 2007 acquisition of FMC.
d.
In accordance with applicable accounting rules, we adjust our interim provision for income taxes equal to our estimated annualized tax rate.
e.
With the exception of Tenke Fungurume S.A.R.L. (TFM), we have not elected to permanently reinvest earnings from our foreign subsidiaries, and we have recorded deferred tax liabilities for foreign earnings that are available to be repatriated to the U.S. Cerro Verde previously recorded deferred Peruvian income tax liabilities for income taxes that would become payable if the reinvested profits used to fund the initial Cerro Verde sulfide expansion are distributed prior to the expiration of Cerro Verde's current stability agreement on December 31, 2013. Reinvested profits are not expected to be distributed prior to December 31, 2013. Accordingly, a net deferred tax liability totaling
$234 million
(
$123
net of noncontrolling interest) was reversed and recognized as an income tax benefit in third-quarter 2012.
f.
Our consolidated effective income tax rate is a function of the combined effective tax rates for the jurisdictions in which we operate. Accordingly, variations in the relative proportions of jurisdictional income can result in fluctuations to our consolidated effective income tax rate. Assuming average prices of
$3.70
per pound for copper,
$1,700
per ounce for gold and
$11
per pound for molybdenum
for fourth-quarter
2012
and achievement of current sales volume and cost estimates, we estimate our consolidated effective tax rate, excluding the impact of the deferred tax liability adjustment in note e, will approximate
33 percent
for the fourth quarter and the year 2012.
30
Table of Contents
OPERATIONS
North America Copper Mines
We currently operate seven copper mines in North America – Morenci, Bagdad, Safford, Sierrita and Miami in Arizona, and Tyrone and Chino in New Mexico. All of these mining operations are wholly owned, except for Morenci, an unincorporated joint venture in which we own an 85 percent undivided interest.
The North America copper mines include open-pit mining, sulfide ore concentrating, leaching and solution extraction/electrowinning (SX/EW) operations. Molybdenum concentrate is also produced by certain of our North America copper mines (Sierrita, Bagdad, Morenci and Chino)
.
A majority of the copper produced at our North America copper mines is cast into copper rod by our Rod & Refining operations. The remainder of our North America copper sales is in the form of copper cathode or copper concentrate.
Operating and Development Activities.
We have completed projects to increase production at our North America copper mines, including restarting certain mining and milling operations and increasing mining rates at Morenci and Chino. Ramp up activities at Chino are continuing, with annual production of approximately 250 million pounds of copper targeted in 2014. We continue to evaluate a number of opportunities to invest in additional production capacity at several of our North America copper mines. Exploration results in recent years indicate the potential for significant additional sulfide development in North America.
Morenci Mill Expansion.
We are engaged in a project to expand mining and milling capacity at Morenci to process additional sulfide ores identified through exploratory drilling. The approximate $1.4 billion project is targeting incremental annual production of approximately 225 million pounds of copper in 2014 through an increase in milling rates from the current level of 50,000 metric tons of ore per day to approximately 115,000 metric tons of ore per day, and mining rates from the current level of 700,000 short tons per day to 900,000 short tons per day. We have received material permits and have commenced engineering and initial construction, and procurement activities are in progress. Project costs of $211 million have been incurred as of
September 30, 2012
($184 million during the
first nine months of
2012
). Considering the large size of this project, actual costs could differ materially from these estimates.
Other Matters.
As described further in “Critical Accounting Estimates” contained in Part II, Items 7. and 7A of our annual report on Form 10-K for the year ended
December 31, 2011
, we record, as inventory, applicable costs for copper contained in mill and leach stockpiles that are expected to be processed in the future based on proven processing techniques. Processes and recovery rates are monitored regularly, and recovery rate estimates are adjusted periodically as additional information becomes available and as related technology changes. During
third-quarter
2012
, we completed an assessment of recovery rates at our Chino leaching operations resulting in a downward revision of those rates and a corresponding reduction of 594 million pounds of estimated recoverable copper in leach stockpiles at Chino.
31
Table of Contents
Operating Data.
Following is summary operating data for the North America copper mines for the
third
quarters and first
nine
months of
2012
and
2011
:
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Operating Data, Net of Joint Venture Interest
Copper
(millions of recoverable pounds)
Production
337
322
1,005
917
Sales, excluding purchases
331
307
1,030
914
Average realized price per pound
$
3.58
$
4.05
$
3.66
$
4.19
Molybdenum
(millions of recoverable pounds)
Production
a
8
10
27
27
100% Operating Data
SX/EW operations
Leach ore placed in stockpiles (metric tons per day)
922,100
872,200
967,700
841,700
Average copper ore grade (percent)
0.22
0.25
0.22
0.25
Copper production (millions of recoverable pounds)
211
199
639
582
Mill operations
Ore milled (metric tons per day)
242,700
225,800
235,700
220,100
Average ore grade (percent):
Copper
0.37
0.38
0.37
0.37
Molybdenum
0.03
0.03
0.03
0.03
Copper recovery rate (percent)
85.4
84.5
83.5
83.5
Copper production (millions of recoverable pounds)
150
146
436
404
a.
Reflects molybdenum production from certain of the North America copper mines. Sales of molybdenum are reflected in the Molybdenum division.
Copper sales volumes from our North America copper mines increased to
331 million
pounds in
third-quarter
2012
and
1.0 billion
pounds for the
first nine months of
2012
, compared with
307 million
pounds in
third-quarter
2011
and
914 million
pounds for the
first nine months of
2011
, primarily reflecting increased production at the Chino mine. The
first nine months of
2012
also reflect increases in production at the Safford and Miami mines and timing of shipments at Morenci.
For the year
2012
, copper sales volumes from our North America copper mines are expected to approximate
1.3 billion
pounds, compared with
1.2 billion
pounds in
2011
. Molybdenum production from our North America copper mines is expected to approximate
35 million
pounds for the year
2012
, compared with
35 million
pounds in
2011
.
Unit Net Cash Costs.
Unit net cash costs per pound of copper is a measure intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for our respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with generally accepted accounting principles (GAAP) in the U.S. and should not be considered in isolation or as a substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other metals mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.
32
Table of Contents
Gross Profit per Pound of Copper and Molybdenum
The following tables summarize unit net cash costs and gross profit per pound at our North America copper mines for the
third
quarters and
first nine months of
2012
and
2011
. Refer to “Product Revenues and Production Costs” for an explanation of the “by-product” and “co-product” methods and a reconciliation of unit net cash costs per pound to production and delivery costs applicable to sales reported in our consolidated financial statements.
Three Months Ended
Three Months Ended
September 30, 2012
September 30, 2011
By- Product Method
Co-Product Method
By- Product Method
Co-Product Method
Copper
Molyb-
denum
a
Copper
Molyb-
denum
a
Revenues, excluding adjustments
$
3.58
$
3.58
$
12.58
$
4.05
$
4.05
$
15.22
Site production and delivery, before net noncash and other costs shown below
1.97
1.77
8.60
1.86
1.65
6.68
By-product credits
a
(0.32
)
—
—
(0.55
)
—
—
Treatment charges
0.12
0.12
—
0.11
0.11
—
Unit net cash costs
1.77
1.89
8.60
1.42
1.76
6.68
Depreciation, depletion and amortization
0.25
0.23
0.63
0.21
0.19
0.34
Noncash and other costs, net
0.12
0.11
0.15
0.10
0.10
0.06
Total unit costs
2.14
2.23
9.38
1.73
2.05
7.08
Revenue adjustments, primarily for pricing on prior period open sales
0.01
0.01
—
(0.04
)
(0.04
)
—
Gross profit per pound
$
1.45
$
1.36
$
3.20
$
2.28
$
1.96
$
8.14
Copper sales (millions of recoverable pounds)
330
330
307
307
Molybdenum sales (millions of recoverable pounds)
b
8
10
Nine Months Ended
Nine Months Ended
September 30, 2012
September 30, 2011
By- Product Method
Co-Product Method
By- Product Method
Co-Product Method
Copper
Molyb-
denum
a
Copper
Molyb-
denum
a
Revenues, excluding adjustments
$
3.66
$
3.66
$
13.58
$
4.19
$
4.19
$
16.30
Site production and delivery, before net noncash and other costs shown below
1.88
1.74
6.18
1.80
1.61
6.77
By-product credits
a
(0.37
)
—
—
(0.52
)
—
—
Treatment charges
0.12
0.11
—
0.10
0.10
—
Unit net cash costs
1.63
1.85
6.18
1.38
1.71
6.77
Depreciation, depletion and amortization
0.26
0.24
0.45
0.20
0.19
0.38
Noncash and other costs, net
0.10
0.09
0.07
0.13
0.12
0.07
Total unit costs
1.99
2.18
6.70
1.71
2.02
7.22
Revenue adjustments, primarily for pricing on prior period open sales
0.01
—
—
—
—
—
Gross profit per pound
$
1.68
$
1.48
$
6.88
$
2.48
$
2.17
$
9.08
Copper sales (millions of recoverable pounds)
1,027
1,027
912
912
Molybdenum sales (millions of recoverable pounds)
b
27
27
a.
Molybdenum credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
b.
Reflects molybdenum produced by certain of our North America copper mines.
Our operating North America copper mines have varying cost structures because of differences in ore grades and characteristics, processing costs, by-products and other factors. Unit net cash costs (net of by-product credits) for our North America copper mines averaged
$1.77
per pound of copper in
third-quarter
2012
and
$1.63
per pound of copper for the
first nine months of
2012
, compared with
$1.42
per pound of copper in the
third quarter
and
$1.38
in the
first nine months of
2011
. Higher average unit net cash costs in the 2012 periods primarily reflected lower molybdenum credits and increased mining rates, partly offset by higher copper sales volumes.
33
Table of Contents
Because certain assets are depreciated on a straight-line basis, North America's unit depreciation rate varies with the level of copper production and sales.
Assuming achievement of current sales volume and cost estimates and an average price of
$11
per pound of molybdenum
for fourth-quarter
2012
, we estimate that average unit site production and delivery costs for our North America copper mines would approximate $1.90 per pound of copper and average unit net cash costs (net of by-product credits) would approximate
$1.67
per pound of copper for the year
2012
, compared with
$1.41
per pound of copper in
2011
(fourth-quarter 2012 site production and delivery costs are expected to average $1.96 per pound of copper and unit net cash costs (net of by-product credits) are expected to average $1.77 per pound of copper). North America's average unit net cash costs for
2012
would change by approximately
$0.01
per pound for each
$2
per pound change in the average price of molybdenum during
fourth-quarter
2012
.
South America Mining
We operate four copper mines in South America – Cerro Verde in Peru, and El Abra, Candelaria and Ojos del Salado in Chile. We own a 53.56 percent interest in Cerro Verde, a 51 percent interest in El Abra, and an 80 percent interest in both Candelaria and Ojos del Salado.
South America mining includes open-pit and underground mining, sulfide ore concentrating, leaching and SX/EW operations. Production from our South America mines is sold as copper concentrate or copper cathode under long-term contracts. Our South America mines ship a portion of their copper concentrate and cathode inventories to Atlantic Copper, an affiliated smelter. In addition to copper, the Cerro Verde mine produces molybdenum concentrates, and the Candelaria and Ojos del Salado mines produce gold and silver.
Operating and Development Activities.
Considering the long-term nature and large size of our South America development projects, actual costs could differ materially from the below estimates.
Cerro Verde Expansion.
At Cerro Verde, we are engaged in a large-scale concentrator expansion. The approximate $4.4 billion project would expand the concentrator facilities from 120,000 metric tons of ore per day to 360,000 metric tons of ore per day and provide incremental annual production of approximately 600 million pounds of copper and 15 million pounds of molybdenum beginning in 2016. An environmental impact assessment was filed in fourth-quarter 2011. Permitting is in an advanced stage and engineering and procurement of long-lead items is in progress. We expect to commence construction in 2013.
An agreement has been reached with the Regional Government of Arequipa, the National Government, Servicio de Agua Potable y Alcantarillado de Arequipa S.A. (SEDAPAR) and other local institutions to allow Cerro Verde to finance the engineering and construction of a wastewater treatment plant for Arequipa, should Cerro Verde proceed with the expansion. Once Cerro Verde obtains a license for the treated water it would be used to supplement its existing water supplies to support the concentrator expansion.
El Abra Sulfide.
During 2011, we commenced production from El Abra’s sulfide ores. Production from the sulfide ore is expected to approximate 300 million pounds of copper per year, replacing the currently depleting oxide copper production. The aggregate capital investment for this project is expected to approximate $800 million through 2015, which included approximately $580 million for the initial phase of the project.
We are also engaged in pre-feasibility studies for a potential large-scale milling operation at El Abra to process additional sulfide material and to achieve higher recoveries. Exploration results at El Abra indicate the potential for a significant sulfide resource.
Candelaria Water.
As part of our overall strategy to supply water to the Candelaria mine, we completed construction of a pipeline to bring water from a nearby water treatment facility. In addition, we are constructing a desalination plant and pipeline that will supply Candelaria’s longer term water needs. The plant is expected to be completed in early 2013 at a cost of approximately $310 million. Project costs of $278 million have been incurred as of
September 30, 2012
($152 million during the
first nine months of
2012
).
Other Matters.
In July 2012, Cerro Verde signed a new 15-year mining stability agreement with the Peruvian government, which is expected to become effective after the current mining stability agreement expires on December 31, 2013. See Note
10
and "Consolidated Results - Provision for Income Taxes" for further discussion.
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Table of Contents
Operating Data.
Following is summary operating data for our South America mining operations for the
third
quarters and first
nine
months of
2012
and
2011
:
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Copper
(millions of recoverable pounds)
Production
311
325
908
969
Sales
308
322
895
965
Average realized price per pound
$
3.68
$
3.45
$
3.63
$
3.82
Gold
(thousands of recoverable ounces)
Production
20
25
57
73
Sales
21
23
56
72
Average realized price per ounce
$
1,736
$
1,664
$
1,678
$
1,556
Molybdenum
(millions of recoverable pounds)
Production
a
2
2
6
8
SX/EW operations
Leach ore placed in stockpiles (metric tons per day)
248,100
244,100
229,100
249,500
Average copper ore grade (percent)
0.55
0.54
0.55
0.48
Copper production (millions of recoverable pounds)
115
111
346
314
Mill operations
Ore milled (metric tons per day)
191,400
185,700
190,000
192,300
Average ore grade:
Copper (percent)
0.59
0.66
0.58
0.66
Gold (grams per metric ton)
0.09
0.12
0.09
0.12
Molybdenum (percent)
0.02
0.02
0.02
0.02
Copper recovery rate (percent)
90.7
89.1
89.5
90.0
Copper production (millions of recoverable pounds)
196
214
562
655
a.
Reflects molybdenum production from Cerro Verde. Sales of molybdenum are reflected in the Molybdenum division.
Copper sales from our South America mining operations declined to
308 million
pounds in
third-quarter
2012
, compared with
322 million
pounds in
third-quarter
2011
, primarily reflecting lower ore grades at Candelaria and timing of shipments. Lower copper sales volumes of
895 million
pounds for the
first nine months of
2012
, compared with
965 million
pounds for the
first nine months of
2011
, primarily reflected lower ore grades at Candelaria and Cerro Verde, partly offset by increased production at El Abra.
For the year
2012
, consolidated sales volumes from our South America mining operations are expected to approximate
1.2 billion
pounds of copper and
95 thousand
ounces of gold, compared with
2011
sales of
1.3 billion
pounds of copper and
101 thousand
ounces of gold. Molybdenum production from Cerro Verde is expected to approximate
8 million
pounds for the year
2012
, compared with
10 million
pounds in
2011
.
Unit Net Cash Costs.
Unit net cash costs per pound of copper is a measure intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for our respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other metals mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.
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Table of Contents
Gross Profit per Pound of Copper
The following tables summarize unit net cash costs and gross profit per pound at the South America mining operations for the
third
quarters and
first nine months of
2012
and
2011
. Unit net cash costs per pound of copper are reflected under the by-product and co-product methods as the South America mining operations also had small amounts of molybdenum, gold and silver sales. Refer to “Product Revenues and Production Costs” for an explanation of the “by-product” and “co-product” methods and a reconciliation of unit net cash costs per pound to production and delivery costs applicable to sales reported in our consolidated financial statements.
Three Months Ended
Three Months Ended
September 30, 2012
September 30, 2011
By-Product
Method
Co-Product
Method
By-Product
Method
Co-Product
Method
Revenues, excluding adjustments
$
3.68
$
3.68
$
3.45
$
3.45
Site production and delivery, before net noncash and other costs shown below
1.63
1.51
1.38
1.25
By-product credits
(0.25
)
—
(0.36
)
—
Treatment charges
0.17
0.17
0.13
0.13
Unit net cash costs
1.55
1.68
1.15
1.38
Depreciation, depletion and amortization
0.24
0.23
0.20
0.19
Noncash and other costs, net
0.07
0.04
0.09
0.07
Total unit costs
1.86
1.95
1.44
1.64
Revenue adjustments, primarily for pricing on prior period open sales
0.07
0.07
(0.45
)
(0.45
)
Gross profit per pound
$
1.89
$
1.80
$
1.56
$
1.36
Copper sales (millions of recoverable pounds)
308
308
322
322
Nine Months Ended
Nine Months Ended
September 30, 2012
September 30, 2011
By-Product
Method
Co-Product
Method
By-Product
Method
Co-Product
Method
Revenues, excluding adjustments
$
3.63
$
3.63
$
3.82
$
3.82
Site production and delivery, before net noncash and other costs shown below
1.58
1.46
1.31
1.20
By-product credits
(0.26
)
—
(0.36
)
—
Treatment charges
0.16
0.16
0.17
0.17
Unit net cash costs
1.48
1.62
1.12
1.37
Depreciation, depletion and amortization
0.24
0.22
0.19
0.18
Noncash and other costs, net
0.07
0.05
0.07
0.06
Total unit costs
1.79
1.89
1.38
1.61
Revenue adjustments, primarily for pricing on prior period open sales
0.12
0.12
0.01
(0.01
)
Gross profit per pound
$
1.96
$
1.86
$
2.45
$
2.20
Copper sales (millions of recoverable pounds)
895
895
965
965
Our South America mines have varying cost structures because of differences in ore grades and characteristics, processing costs, by-products and other factors. Unit net cash costs (net of by-product credits) for our South America mining operations averaged
$1.55
per pound of copper in
third-quarter
2012
and
$1.48
per pound for the
first nine months of
2012
, compared with
$1.15
per pound in
third-quarter
2011
and
$1.12
per pound for the
first nine months of
2011
. Higher average unit net cash costs in the
2012
periods primarily reflected higher mining and input costs, including energy, and lower by-product credits. Unit net cash cost were also impacted by the timing of profit sharing in
third-quarter
2012
and lower sales volumes for the
first nine months of
2012
.
Because certain assets are depreciated on a straight-line basis, South America's unit depreciation rate varies with the level of copper production and sales.
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Table of Contents
Revenue adjustments primarily result from changes in prices on provisionally priced copper sales recognized in prior periods. To the extent prices are higher or lower than what was recorded on a provisional basis, an increase or decrease to revenues is recorded each reporting period until the date of final pricing. Refer to “Consolidated Results - Revenues” for further discussion of adjustments to prior period provisionally priced copper sales.
Assuming achievement of current sales volume and cost estimates and average prices of
$1,700
per ounce of gold and
$11
per pound of molybdenum for
fourth-quarter
2012
, we estimate that average unit site production and delivery costs for our South America mining operations would approximate $1.61 per pound of copper and average unit net cash costs (net of by-product credits) would approximate
$1.50
per pound of copper for the year
2012
, compared with
$1.20
per pound in
2011
(fourth-quarter 2012 site production and delivery costs are expected to average $1.70 per pound of copper and unit net cash costs (net of by-product credits) are expected to average $1.53 per pound of copper).
Indonesia Mining
Indonesia mining includes PT Freeport Indonesia’s Grasberg minerals district. We own 90.64 percent of PT Freeport Indonesia, including 9.36 percent owned through our wholly owned subsidiary, PT Indocopper Investama. As previously reported, because of the potential benefits of having additional Indonesian ownership in PT Freeport Indonesia's operations, we have agreed to consider a potential sale of a 9.36 percent interest in PT Freeport Indonesia at fair market value (refer to Note 14 in our annual report on Form 10-K for the year ended
December 31, 2011
, for further discussion). We are also considering a potential offering of PT Freeport Indonesia shares on the Indonesia stock exchange.
PT Freeport Indonesia produces copper concentrates, which contain significant quantities of gold and silver. Substantially all of PT Freeport Indonesia’s copper concentrates are sold under long-term contracts, of which approximately one-half is generally sold to affiliated smelters, Atlantic Copper and PT Smelting (PT Freeport Indonesia’s 25-percent owned copper smelter and refinery in Indonesia) and the remainder to other customers.
We have established certain unincorporated joint ventures with Rio Tinto plc (Rio Tinto), under which Rio Tinto has a 40 percent interest in certain assets and future production exceeding specified annual amounts of copper, gold and silver. Refer to Note 2 in our annual report on Form 10-K for the year ended
December 31, 2011
, for discussion of our joint ventures with Rio Tinto.
Operating and Development Activities.
We have several projects in progress in the Grasberg minerals district, primarily related to the development of the large-scale, high-grade underground ore bodies located beneath and nearby the Grasberg open pit. In aggregate, these underground ore bodies are expected to ramp up over several years to approximately 240,000 metric tons of ore per day following the currently anticipated transition from the Grasberg open pit in 2016. Over the next five years, aggregate capital spending on these projects is currently expected to average $700 million per year ($550 million per year net to PT Freeport Indonesia). Considering the long-term nature and large size of these projects, actual costs could differ materially from these estimates.
The following provides additional information on these projects, including the continued development of the Common Infrastructure project, the Grasberg Block Cave and Big Gossan underground mines, and development of the Deep Mill Level Zone (DMLZ) ore body that lies below the Deep Ore Zone (DOZ) underground mine.
Common Infrastructure and Grasberg Block Cave.
In 2004, PT Freeport Indonesia commenced its Common Infrastructure project to provide access to its large undeveloped underground ore bodies located in the Grasberg minerals district through a tunnel system located approximately 400 meters deeper than its existing underground tunnel system. In addition to providing access to our underground ore bodies, the tunnel system will enable PT Freeport Indonesia to conduct future exploration in prospective areas associated with currently identified ore bodies. The tunnel system was completed to the Big Gossan terminal, and the Big Gossan mine was brought into production in fourth-quarter 2010. Development of both the DMLZ and Grasberg Block Cave is advancing, and access to these underground ore bodies is complete.
The Grasberg Block Cave underground mine accounts for over one-third of our reserves in Indonesia. Production at the Grasberg Block Cave mine is currently scheduled to commence at the end of mining the Grasberg open pit, which is currently expected to continue until 2016. The timing of the transition to the underground Grasberg Block Cave mine will continue to be assessed. Targeted production rates once the Grasberg Block Cave mining operation reaches full capacity are expected to approximate 160,000 metric tons of ore per day.
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Table of Contents
Aggregate mine development capital for the Grasberg Block Cave mine and associated Common Infrastructure is expected to approximate $4.2 billion (incurred between 2008 and 2021), with PT Freeport Indonesia’s share totaling approximately $3.8 billion. Aggregate project costs totaling $788 million have been incurred through
September 30, 2012
($219 million during the
first nine months of
2012
).
Big Gossan.
The Big Gossan underground mine is a high-grade deposit located near PT Freeport Indonesia’s existing milling complex. Production, which began in fourth-quarter 2010, averaged
1,900
metric tons of ore per day in
third-quarter
2012
. Full rates of 7,000 metric tons of ore per day are expected in 2014 (equal to average annual aggregate incremental production of 125 million pounds of copper and 65,000 ounces of gold).
DMLZ.
The DMLZ ore body lies below the DOZ mine at the 2,590-meter elevation and represents the downward continuation of mineralization in the Ertsberg East Skarn system and neighboring Ertsberg porphyry. We plan to mine the ore body using a block-cave method with production beginning in 2015, near completion of mining at the DOZ mine. Drilling efforts continue to determine the extent of this ore body. Aggregate mine development capital costs for the DMLZ mine are expected to approximate $2.2 billion (incurred from 2009 to 2020), with PT Freeport Indonesia’s share totaling approximately $1.3 billion. Aggregate project costs totaling $451 million have been incurred through
September 30, 2012
($182 million during the
first nine months of
2012
). Targeted production rates once the DMLZ mining operation reaches full capacity are expected to approximate 80,000 metric tons of ore per day.
Other Matters.
PT Freeport Indonesia is engaged in discussions with the Indonesian government on its operations, future plans and Contract of Work (COW). We are working cooperatively with the government in its review of PT Freeport Indonesia's COW and to seek an extension of our COW to 2041, pursuant to the terms of the contract. Refer to Note 14 of our annual report on Form 10-K for the year ended
December 31, 2011
, for further discussion of PT Freeport Indonesia's COW.
Between July 2009 and October 2012, there were 37 shooting incidents in and around the Grasberg minerals district, including along the road leading to our mining and milling operations, which resulted in 15 fatalities and 57 injuries. The investigation of these matters is continuing. We have taken precautionary measures, including limiting use of the road to secured convoys. The Indonesian government has responded with additional security forces and expressed a commitment to protect the safety of the community and our operations. Prolonged limitations on access to the road could adversely affect operations at the mine. The safety of our workforce is a critical concern, and PT Freeport Indonesia is working cooperatively with the Government of Indonesia to address security issues. Refer to "Risk Factors" contained in Part I, Item 1A of our annual report on Form 10-K for the year ended
December 31, 2011
, for further discussion.
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Table of Contents
Operating Data.
Following is summary operating data for our Indonesia mining operations for the
third
quarters and
first nine months of
2012
and
2011
:
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Operating Data, Net of Joint Venture Interest
Copper
(millions of recoverable pounds)
Production
199
233
495
778
Sales
195
253
512
796
Average realized price per pound
$
3.72
$
3.29
$
3.64
$
3.82
Gold
(thousands of recoverable ounces)
Production
182
357
641
1,123
Sales
178
384
691
1,168
Average realized price per ounce
$
1,728
$
1,695
$
1,665
$
1,565
100% Operating Data
Ore milled (metric tons per day):
a
Grasberg open pit
136,500
107,000
116,700
137,200
DOZ underground mine
48,300
43,900
42,300
58,900
Big Gossan underground mine
1,900
1,300
1,400
1,800
Total
186,700
152,200
160,400
197,900
Average ore grades:
Copper (percent)
0.63
0.90
0.61
0.80
Gold (grams per metric ton)
0.46
1.14
0.60
0.92
Recovery rates (percent):
Copper
87.7
89.8
88.6
88.2
Gold
71.4
82.4
76.7
81.3
Production (recoverable):
Copper (millions of pounds)
199
237
495
803
Gold (thousands of ounces)
182
408
641
1,261
a.
Amounts represent the approximate average daily throughput processed at PT Freeport Indonesia’s mill facilities from each producing mine.
Sales volumes from our Indonesia mining operations declined to
195 million
pounds of copper and
178 thousand
ounces of gold in
third-quarter
2012
and
512 million
pounds of copper and
691 thousand
ounces of gold for the
first nine months of
2012
, compared with
253 million
pounds of copper and
384 thousand
ounces of gold in
third-quarter
2011
and
796 million
pounds of copper and
1.2 million
ounces of gold for the
first nine months of
2011
, primarily reflecting anticipated lower ore grades. The
first nine months of
2012
were also impacted by lower production rates associated with the first-quarter 2012 work interruptions and the related temporary suspension of operations.
At the Grasberg mine, the sequencing in mining areas with varying ore grades causes fluctuations in the timing of ore production resulting in varying quarterly sales of copper and gold. Consolidated sales volumes from our Indonesia mining operations are expected to approximate
0.7 billion
pounds of copper and
0.9 million
ounces of gold for
2012
, compared with
846 million
pounds of copper and
1.3 million
ounces of gold in
2011
. Indonesia's current sales volume estimates for 2012 are approximately 40 million pounds of copper and 45,000 ounces of gold lower than the estimates provided in our quarterly report on Form 10-Q for the period ended June 30, 2012, because of mine plan changes in the Grasberg open pit, which delayed access to higher grade material, and a slower ramp-up of the DOZ mine. The slower than anticipated ramp-up reflects more extensive repairs required following the 2011 suspension of operations. The DOZ mine is expected to ramp up to 80,000 metric tons of ore per day in 2013. FCX expects sales from Indonesia to increase in the second half of 2013 as PT Freeport Indonesia gains access to higher ore grades.
39
Table of Contents
Unit Net Cash Costs.
Unit net cash costs per pound of copper is a measure intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for our respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other metals mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.
Gross Profit per Pound of Copper and per Ounce of Gold
The following tables summarize the unit net cash costs and gross profit per pound of copper and per ounce of gold at our Indonesia mining operations for the
third
quarters and
first nine months of
2012
and
2011
. Refer to “Production Revenues and Production Costs” for an explanation of “by-product” and “co-product” methods and a reconciliation of unit net cash costs per pound to production and delivery costs applicable to sales reported in our consolidated financial statements.
Three Months Ended
Three Months Ended
September 30, 2012
September 30, 2011
By-Product Method
Co-Product Method
By-Product Method
Co-Product Method
Copper
Gold
Copper
Gold
Revenues, excluding adjustments
$
3.72
$
3.72
$
1,728
$
3.29
$
3.29
$
1,695
Site production and delivery, before net noncash and other costs shown below
2.96
2.05
951
1.98
1.09
561
Gold and silver credits
(1.66
)
—
—
(2.80
)
—
—
Treatment charges
0.22
0.15
72
0.18
0.10
53
Royalty on metals
0.13
0.09
42
0.16
0.09
46
Unit net cash costs (credits)
1.65
2.29
1,065
(0.48
)
1.28
660
Depreciation and amortization
0.27
0.19
88
0.25
0.13
69
Noncash and other costs, net
0.05
0.04
15
0.01
0.01
4
Total unit costs (credits)
1.97
2.52
1,168
(0.22
)
1.42
733
Revenue adjustments, primarily for pricing on prior period open sales
0.04
0.04
11
(0.35
)
(0.35
)
74
Gross profit per pound/ounce
$
1.79
$
1.24
$
571
$
3.16
$
1.52
$
1,036
Copper sales (millions of recoverable pounds)
195
195
253
253
Gold sales (thousands of recoverable ounces)
178
384
Nine Months Ended
Nine Months Ended
September 30, 2012
September 30, 2011
By-Product Method
Co-Product Method
By-Product Method
Co-Product Method
Copper
Gold
Copper
Gold
Revenues, excluding adjustments
$
3.64
$
3.64
$
1,665
$
3.82
$
3.82
$
1,565
Site production and delivery, before net noncash and other costs shown below
3.20
1.95
892
1.91
1.17
480
Gold and silver credits
(2.34
)
—
—
(2.39
)
—
—
Treatment charges
0.21
0.13
58
0.18
0.11
46
Royalty on metals
0.13
0.08
37
0.16
0.10
41
Unit net cash costs (credits)
1.20
2.16
987
(0.14
)
1.38
567
Depreciation and amortization
0.30
0.18
83
0.23
0.14
56
Noncash and other costs, net
0.08
0.05
22
0.04
0.02
8
Total unit costs
1.58
2.39
1,092
0.13
1.54
631
Revenue adjustments, primarily for pricing on prior period open sales
0.03
0.03
4
(0.01
)
(0.01
)
(15
)
Gross profit per pound/ounce
$
2.09
$
1.28
$
577
$
3.68
$
2.27
$
919
Copper sales (millions of recoverable pounds)
512
512
796
796
Gold sales (thousands of recoverable ounces)
691
1,168
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Table of Contents
Because of the fixed nature of a large portion of PT Freeport Indonesia’s costs, unit costs vary from period to period depending on volumes of copper and gold sold, as well as average realized gold prices during the period. Unit net cash costs (net of gold and silver credits) for our Indonesia mining operations totaled
$1.65
per pound of copper in
third-quarter
2012
and
$1.20
per pound of copper for the
first nine months of
2012
, compared with net credits of
$0.48
per pound of copper in
third-quarter
2011
and
$0.14
per pound of copper for the
first nine months of
2011
. Higher unit net cash costs in the 2012 periods primarily reflected lower sales volumes.
Treatment charges vary with the volume of metals sold and the price of copper, and royalties vary with the volume of metals sold and the prices of copper and gold.
Because certain assets are depreciated on a straight-line basis, PT Freeport Indonesia’s unit depreciation rate
varies with the level of copper production and sales.
Revenue adjustments primarily result from changes in prices on provisionally priced copper sales recognized in prior periods. To the extent prices are higher or lower than what was recorded on a provisional basis, an increase or decrease to revenues is recorded each reporting period until the date of final pricing. Refer to “Consolidated Results - Revenues” for further discussion of adjustments to prior period provisionally priced copper sales.
Quarterly unit net cash costs are expected to vary significantly with variations in quarterly metal sales volumes, as well as average realized gold prices during the period. Assuming achievement of current sales volume and cost estimates, and an average gold price of
$1,700
per ounce for
fourth-quarter
2012
, we estimate that average unit site production and delivery costs for Indonesia would approximate $3.24 per pound of copper and average unit net cash costs (net of gold and silver credits) would approximate
$1.34
per pound of copper for the year
2012
, compared with
$0.09
per pound in
2011
(fourth-quarter 2012 site production and delivery costs are expected to average $3.35 per pound of copper and unit net cash costs (net of by-product credits) are expected to average $1.70 per pound of copper). Indonesia's unit net cash costs for
2012
would change by
$0.02
per pound for each
$50
per ounce change in the average price of gold during
fourth-quarter
2012
. Assuming consistent commodity price assumptions, Indonesia's unit net cash costs for future periods are expected to be lower than 2012, as PT Freeport Indonesia accesses higher grade ore beginning in the second half of 2013.
Africa Mining
Africa mining includes the Tenke copper and cobalt mining concessions in the Katanga province of the DRC. The Tenke mine includes surface mining, leaching and SX/EW operations. Copper production from the Tenke mine is sold as copper cathode. In addition to copper, the Tenke mine produces cobalt hydroxide.
We hold an effective 56 percent interest in the Tenke copper and cobalt mining concessions and are the operator of Tenke. Effective March 26, 2012, the DRC government issued a Presidential Decree approving modifications to TFM's bylaws. As a result, our and Lundin Mining Corporation's ownership interest in Tenke totals 80 percent (previously 82.5 percent) and Gecamines' ownership interest totals 20 percent (previously 17.5 percent).
Operating and Development Activities.
Our investment in the initial project approximated $2 billion, and we have received intercompany loan repayments, including interest, of approximately $840 million through
September 30, 2012
.
We are nearing completion of a second phase of the project, which includes optimizing the current plant and increasing capacity. We are expanding the mill rate to 14,000 metric tons of ore per day and are completing construction of the related processing facilities that target the addition of approximately 150 million pounds of copper per year in 2013. The approximate $850 million project includes mill upgrades, additional mining equipment, a new tankhouse and a sulphuric acid plant expansion. Construction activities are progressing well and are expected to be substantially complete by year-end 2012. The addition of a second sulphuric acid plant is expected to be completed in 2015. The second phase of the project is being funded primarily with cash generated from operations, and for additional required funds, we are funding 70 percent and Lundin Mining Corporation is funding 30 percent. Project costs of $535 million have been incurred as of
September 30, 2012
($367 million during the
first nine months of
2012
).
During
third-quarter
2012
, Tenke achieved record mining, milling and copper production rates. Improved performance and the second phase expansion are expected to enable copper production to exceed 400 million pounds for the year 2013, compared with initial design capacity of 250 million pounds per year.
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We continue to engage in drilling activities, exploration analyses and metallurgical testing to evaluate the potential of the highly prospective minerals district at Tenke. These analyses are being incorporated in future plans to evaluate opportunities for expansion. Future expansions are subject to a number of factors, including economic and market conditions, and the business and investment climate in the DRC.
Other Matters.
Salary scale for TFM's union-represented employees is negotiated outside of the Collective Labor Agreement. In September 2012, TFM successfully renegotiated a 4-year salary scale with union-represented employees.
Operating Data.
Following is summary operating data for our Africa mining operations for the
third
quarters and
first nine months of
2012
and
2011
:
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Copper
(millions of recoverable pounds)
Production
91
71
250
204
Sales
88
65
239
200
Average realized price per pound
a
$
3.55
$
3.46
$
3.54
$
3.89
Cobalt
(millions of contained pounds)
Production
8
6
20
18
Sales
8
6
19
19
Average realized price per pound
$
8.24
$
10.05
$
8.36
$
10.71
Ore milled (metric tons per day)
13,600
12,000
12,900
10,800
Average ore grades (percent):
Copper
3.60
3.21
3.56
3.42
Cobalt
0.38
0.41
0.37
0.40
Copper recovery rate (percent)
92.9
91.4
91.6
92.0
a.
Includes point-of-sale transportation costs as negotiated in customer contracts.
Copper sales volumes from our Africa mining operations increased to
88 million
pounds of copper in
third-quarter
2012
and
239 million
pounds of copper for the
first nine months of
2012
, compared with
65 million
pounds in
third-quarter
2011
and
200 million
pounds of copper for the
first nine months of
2011
, primarily reflecting higher mining and milling rates principally related to the ramp-up of the second phase expansion.
For the year
2012
, we expect sales volumes from our Africa mining operations to approximate
330 million
pounds of copper and
25 million
pounds of cobalt, compared with
283 million
pounds of copper and
25 million
pounds of cobalt in
2011
.
Unit Net Cash Costs.
Unit net cash costs per pound of copper is a measure intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for our respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other metals mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.
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Table of Contents
Gross Profit per Pound of Copper and Cobalt
The following tables summarize the unit net cash costs and gross profit per pound of copper and cobalt at our Africa mining operations for the
third
quarters and
first nine months of
2012
and
2011
. Refer to “Production Revenues and Production Costs” for an explanation of “by-product” and “co-product” methods and a reconciliation of unit net cash costs per pound to production and delivery costs applicable to sales reported in our consolidated financial statements.
Three Months Ended
Three Months Ended
September 30, 2012
September 30, 2011
By-Product Method
Co-Product Method
By-Product Method
Co-Product Method
Copper
Cobalt
Copper
Cobalt
Revenues, excluding adjustments
a
$
3.55
$
3.55
$
8.24
$
3.46
$
3.46
$
10.05
Site production and delivery, before net noncash and other costs shown below
1.63
1.45
4.96
1.55
1.40
5.71
Cobalt credits
b
(0.48
)
—
—
(0.51
)
—
—
Royalty on metals
0.08
0.07
0.14
0.08
0.06
0.15
Unit net cash costs
1.23
1.52
5.10
1.12
1.46
5.86
Depreciation, depletion and amortization
0.49
0.43
0.64
0.48
0.41
0.88
Noncash and other costs, net
0.07
0.06
0.08
0.29
0.25
0.53
Total unit costs
1.79
2.01
5.82
1.89
2.12
7.27
Revenue adjustments, primarily for pricing on prior period open sales
(0.02
)
(0.02
)
0.05
(0.01
)
(0.01
)
(0.10
)
Gross profit per pound
$
1.74
$
1.52
$
2.47
$
1.56
$
1.33
$
2.68
Copper sales (millions of recoverable pounds)
88
88
65
65
Cobalt sales (millions of contained pounds)
8
6
Nine Months Ended
Nine Months Ended
September 30, 2012
September 30, 2011
By-Product Method
Co-Product Method
By-Product Method
Co-Product Method
Copper
Cobalt
Copper
Cobalt
Revenues, excluding adjustments
a
$
3.54
$
3.54
$
8.36
$
3.89
$
3.89
$
10.71
Site production and delivery, before net noncash and other costs shown below
1.54
1.43
5.05
1.57
1.37
5.62
Cobalt credits
b
(0.39
)
—
—
(0.68
)
—
—
Royalty on metals
0.08
0.06
0.13
0.09
0.07
0.18
Unit net cash costs
1.23
1.49
5.18
0.98
1.44
5.80
Depreciation, depletion and amortization
0.48
0.42
0.68
0.49
0.41
0.82
Noncash and other costs, net
0.09
0.08
0.12
0.20
0.18
0.36
Total unit costs
1.80
1.99
5.98
1.67
2.03
6.98
Revenue adjustments, primarily for pricing on prior period open sales
0.03
0.03
0.12
(0.01
)
(0.01
)
0.12
Gross profit per pound
$
1.77
$
1.58
$
2.50
$
2.21
$
1.85
$
3.85
Copper sales (millions of recoverable pounds)
239
239
200
200
Cobalt sales (millions of contained pounds)
19
19
a.
Includes point-of-sale transportation costs as negotiated in customer contracts.
b.
Net of cobalt downstream processing and freight costs.
Africa's unit net cash costs (net of cobalt credits) of
$1.23
per pound of copper in
third-quarter
2012
and for the
first nine months of
2012
, were higher than unit net cash costs of
$1.12
per pound of copper in
third-quarter
2011
and
$0.98
per pound of copper for the
first nine months of
2011
. Higher unit net cash costs in third-quarter 2012 primarily reflected higher mining and input costs, including sulphuric acid and energy. Higher unit net cash costs in the first nine months of 2012 primarily reflected lower cobalt credits.
Assuming achievement of current sales volume and cost estimates, and an average market cobalt price of
$12
per pound for
fourth-quarter
2012
, we estimate that average unit site production and delivery costs for Africa would
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approximate $1.53 per pound of copper and average unit net cash costs (net of cobalt credits) would approximate
$1.25
per pound of copper for the year
2012
, compared with
$1.07
per pound in
2011
(fourth-quarter 2012 site production and delivery costs are expected to average $1.50 per pound of copper and unit net cash costs (net of by-product credits) are expected to average $1.28 per pound of copper). Africa's unit net cash costs for
2012
would change by
$0.025
per pound for each
$2
per pound change in the average price of cobalt during
fourth-quarter
2012
.
Molybdenum
We are an integrated producer of molybdenum, with mining, sulfide ore concentrating, roasting and processing facilities that produce high-purity, molybdenum-based chemicals, molybdenum metal powder and metallurgical products, which are sold to customers around the world. Our molybdenum operations include the wholly owned Henderson underground mine and Climax open-pit mine in Colorado and related conversion facilities. The Henderson underground mine produces high-purity, chemical-grade molybdenum concentrates, which are typically further processed into value-added molybdenum chemical products. The Climax mine also produces high quality molybdenum concentrates. The Molybdenum operations include a sales company that purchases and sells molybdenum from our primary molybdenum mines and from certain of our North and South America copper mines that also produce molybdenum; and related conversion facilities that, at times, roast and/or process material on a toll basis for third-parties.
Operating and Development Activities.
The newly commissioned Climax molybdenum mine, which includes a new 25,000 metric ton per day mill facility, began commercial production in May 2012. Depending on market conditions, production from Climax may ramp up to a rate of 20 million pounds of molybdenum per year during 2013, with the potential to produce 30 million pounds of molybdenum per year. We intend to operate our Climax and Henderson mines in a flexible manner to meet market requirements. The cost of the initial phase of the project approximated $760 million.
Operating Data.
Following is summary operating data for the Molybdenum operations for the
third
quarters and
first nine months of
2012
and
2011
:
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Molybdenum
(millions of recoverable pounds)
Production
10
a
11
28
a
30
Sales, excluding purchases
b
21
19
62
60
Average realized price per pound
$
13.62
$
16.34
$
14.79
$
17.57
Henderson molybdenum mine
Ore milled (metric tons per day)
21,400
24,500
21,100
23,300
Average molybdenum ore grade (percent)
0.23
0.24
0.23
0.24
Molybdenum production (millions of recoverable pounds)
9
11
26
30
a.
The 2012 periods include production from the Climax molybdenum mine totaling
1 million
pounds in
third-quarter
2012
and
2 million
pounds for the
first nine months of
2012
reflecting production since the start of commercial operations in May 2012 (the 2011 periods only reflect production from the Henderson molybdenum mine).
b.
Includes sales of molybdenum produced at our North and South America copper mines.
Consolidated molybdenum sales volumes totaled
21 million
pounds in
third-quarter
2012
and
62 million
pounds for the
first nine months of
2012
, compared with
19 million
pounds in
third-quarter
2011
and
60 million
pounds for the
first nine months of
2011
. For the year
2012
, we expect molybdenum sales volumes to approximate
82 million
pounds (of which approximately
43 million
pounds represents molybdenum production from our North and South America copper mines), compared with
79 million
pounds in
2011
(of which
45 million
pounds represented molybdenum production from our North and South America copper mines).
Unit Net Cash Costs.
Unit net cash costs per pound of molybdenum is a measure intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for our respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a substitute for measures of
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performance determined in accordance with U.S. GAAP. This measure is presented by other metals mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.
Gross Profit per Pound of Molybdenum
The following table summarizes the unit net cash costs and gross profit per pound of molybdenum at our Henderson molybdenum mine for the
third
quarters and
first nine months of
2012
and
2011
. Refer to “Product Revenues and Production Costs” for a reconciliation of unit net cash costs per pound to production and delivery costs applicable to sales reported in our consolidated financial statements.
Three Months Ended
Nine Months Ended
September 30,
September 30,
2012
2011
2012
2011
Revenues, excluding adjustments
$
13.69
$
15.38
$
14.61
$
16.66
Site production and delivery, before net noncash and other costs shown below
6.23
5.21
6.06
5.26
Treatment charges and other
0.88
1.03
0.88
0.93
Unit net cash costs
7.11
6.24
6.94
6.19
Depreciation, depletion and amortization
1.00
0.94
0.95
0.90
Noncash and other costs, net
0.52
0.03
0.21
0.04
Total unit costs
8.63
7.21
8.10
7.13
Gross profit
a
$
5.06
$
8.17
$
6.51
$
9.53
Molybdenum sales (millions of recoverable pounds)
b
9
11
26
30
a.
Gross profit reflects sales of Henderson production to our Molybdenum sales company based on volumes produced at market-based pricing. On a consolidated basis, the Molybdenum division includes profits on sales as they are made to third parties and realizations based on actual contract terms. As a result, the actual gross profit realized will differ from the amounts reported in this table.
b.
Reflects production at the Henderson molybdenum mine.
Henderson’s higher unit net cash costs of
$7.11
per pound of molybdenum in
third-quarter
2012
and
$6.94
per pound of molybdenum for the
first nine months of
2012
, compared with
$6.24
per pound of molybdenum in
third-quarter
2011
and
$6.19
per pound of molybdenum for the
first nine months of
2011
, primarily reflected lower production volumes.
Assuming achievement of current
2012
sales volume and cost estimates, we estimate unit net cash costs for Henderson to approximate
$7.00
per pound of molybdenum for the year
2012
, compared with
$6.34
per pound in
2011
.
Atlantic Copper Smelting & Refining
Atlantic Copper, our wholly owned subsidiary located in Spain, smelts and refines copper concentrates and markets refined copper and precious metals in slimes. During the
first nine months of
2012
, Atlantic Copper purchased approximately 31 percent of its concentrate requirements from our South America mining operations, approximately 15 percent from our North America copper mines and approximately 8 percent from our Indonesia mining operations. Through this form of downstream integration, we are assured placement of a significant portion of our concentrate production.
Smelting and refining charges consist of a base rate and, in certain contracts, price participation based on copper prices. Treatment charges for smelting and refining copper concentrates represent a cost to our mining operations, and income to Atlantic Copper and PT Smelting, PT Freeport Indonesia's 25 percent owned smelter and refinery. Thus, higher treatment and refining charges benefit our smelter operations and adversely affect our mining operations. Our North America copper mines are less significantly affected by changes in treatment and refining charges because these operations are largely integrated with our wholly owned smelter located in Miami, Arizona.
Atlantic Copper had an operating loss of
$1 million
in
third-quarter
2012
and operating income of
$12 million
for the
first nine months of
2012
, compared with operating losses of
$5 million
in
third-quarter
2011
and
$70 million
for the
first nine months of
2011
. Atlantic Copper’s improved operating results in the
2012
periods, compared with the
2011
periods, primarily reflected higher gold credits. Atlantic Copper's operating results for the
first nine months of
2011
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also reflected higher operating costs primarily associated with the April 2011 scheduled shutdown.
We defer recognizing profits on sales from our mining operations to Atlantic Copper and on 25 percent of Indonesia mining sales to PT Smelting until final sales to third parties occur. Our net deferred profits on our inventories at Atlantic Copper and PT Smelting to be recognized in future periods’ net income after taxes and noncontrolling interests totaled
$105 million
at
September 30, 2012
. Changes in these deferrals attributable to variability in intercompany volumes resulted in
net reductions
to net income attributable to common stockholders totaling
$34 million
(
$0.04
per share) in
third-quarter
2012
and
$69 million
(
$0.07
per share) for the
first nine months of
2012
, compared with
net additions
of
$99 million
(
$0.10
per share) in
third-quarter
2011
and
$116 million
(
$0.12
per share) for the
first nine months of
2011
. Quarterly variations in ore grades, the timing of intercompany shipments and changes in product prices will result in variability in our net deferred profits and quarterly earnings.
CAPITAL RESOURCES AND LIQUIDITY
Our operating cash flows vary with prices realized from copper, gold and molybdenum sales, our sales volumes, production costs, income taxes, other working capital changes and other factors. Strong operating performance and favorable copper and gold prices have enabled us to enhance our financial and liquidity position, reduce debt and pay cash dividends to shareholders, while pursuing growth opportunities. We view the long-term outlook for our business positively, supported by limitations on supplies of copper and by the requirements for copper in the world’s economy, and will continue to adjust our operating strategy as market conditions change.
Cash and Cash Equivalents
At
September 30, 2012
, we had consolidated cash and cash equivalents of
$3.7 billion
. The following table reflects the U.S. and international components of consolidated cash and cash equivalents at
September 30, 2012
, and
December 31, 2011
(in billions):
September 30, 2012
December 31, 2011
Cash at domestic companies
a
$
1.2
$
2.4
Cash at international operations
2.5
2.4
Total consolidated cash and cash equivalents
3.7
4.8
Less: Noncontrolling interests’ share
(0.8
)
(0.8
)
Cash, net of noncontrolling interests’ share
2.9
4.0
Less: Withholding taxes and other
(0.2
)
(0.1
)
Net cash available to FCX
$
2.7
$
3.9
a.
Includes cash at our parent company and other North America operations.
Cash held at our international operations is generally used to support our foreign operations' capital expenditures, operating expenses, working capital or other cash needs. At
September 30, 2012
, management believed that sufficient liquidity was available in the U.S. With the exception of Tenke, we have not elected to permanently reinvest earnings from our foreign subsidiaries, and we have recorded deferred tax liabilities for foreign earnings that are available to be repatriated to the U.S. From time to time, our foreign subsidiaries distribute earnings to the U.S. through dividends, which are subject to applicable withholding taxes and noncontrolling interests' share.
Operating Activities
We generated operating cash flows totaling
$2.5 billion
for the
first nine months of
2012
, net of
$1.5 billion
for working capital uses and other tax payments, compared with operating cash flows totaling
$5.9 billion
for the
first nine months of
2011
, net of
$126 million
for working capital uses and other tax payments. Lower operating cash flows for the
first nine months of
2012
, compared with the
first nine months of
2011
, primarily reflected lower copper and gold sales volumes, lower copper price realizations and an increase in working capital uses and other tax payments, primarily associated with changes in accounts receivable. As discussed in "Consolidated Results - Revenues," substantially all of our copper concentrate and cathode sales contracts are provisionally priced; accordingly, the quarter-end forward price is a major determinate of recorded revenues and the resulting receivables. At September 30, 2012, our provisionally priced copper sales we recorded at an average of $3.72 per pound of copper, compared with $3.18 per pound at September 30, 2011.
Based on current mine plans and subject to future copper, gold and molybdenum prices, we expect estimated operating cash flows for the year
2012
plus available cash to be sufficient to fund our budgeted capital expenditures, dividends, noncontrolling interest distributions and other cash requirements for the year. Refer to
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Table of Contents
“Outlook” for further discussion of projected operating cash flows for the year
2012
.
Investing Activities
Capital expenditures, including capitalized interest, totaled
$2.5 billion
for the
first nine months of
2012
, compared with
$1.7 billion
for the
first nine months of
2011
, primarily reflecting higher capital spending associated with the expansion projects at Tenke, Cerro Verde and Morenci. Refer to “Operations” for further discussion.
Capital expenditures for the year
2012
are expected to approximate
$3.6 billion
, including
$2.2 billion
for major projects and
$1.4 billion
for sustaining capital. Major projects for 2012 primarily include underground development activities at Grasberg and the expansion projects at Tenke, Cerro Verde and Morenci. We are also considering additional investments at several of our sites. Capital spending plans will continue to be reviewed and adjusted in response to changes in market conditions and other factors.
Financing Activities
Debt and Equity Transactions.
At
September 30, 2012
, debt totaled
$3.5 billion
, and we have no significant debt maturities through 2014. At
September 30, 2012
, we had no borrowings and
$44 million
of letters of credit issued under our revolving credit facility, resulting in availability of approximately
$1.5 billion
(
$956 million
of which could be used for additional letters of credit).
In February 2012, we sold $3.0 billion of senior notes in three tranches with a weighted-average interest rate of approximately three percent. Net proceeds from this offering, plus cash on hand, were used to redeem the remaining $3.0 billion of our 8.375% Senior Notes. Refer to Note
5
for further discussion.
In April 2011, we redeemed the remaining $1.1 billion of our outstanding 8.25% Senior Notes. In addition, during second-quarter 2011, we made open-market purchases of $35 million of our 9.5% Senior Notes and repaid the remaining $85 million of our 8.75% Senior Notes, which matured in June 2011 (refer to Note 5 for further discussion).
Annual interest cost savings associated with debt repayments since January 1, 2009, including the first-quarter 2012 refinancing transaction, approximate
$415 million
per year, based on current interest rates.
We have an open-market share purchase program for up to 30 million shares, of which 23.7 million shares remain available. There have been no purchases since 2008. The timing of future purchases of our common stock is dependent on many factors, including our operating results, cash flows and financial position; copper, gold and molybdenum prices; the price of our common shares; future development and expansion opportunities; and general economic and market conditions.
Dividends.
We paid common stock dividends totaling
$832 million
for the
first nine months of
2012
and
$1.2 billion
for the
first nine months of
2011
(which included $474 million for a supplemental common stock dividend paid in June 2011).
The current annual dividend rate for our common stock is
$1.25
per share (
$0.3125
per share quarterly). Refer to Note
5
for further discussion. The declaration of dividends is at the discretion of the Board and will depend upon our financial results, cash requirements, future prospects and other factors deemed relevant by the Board. The Board will continue to review our financial policy on an ongoing basis.
Cash dividends paid to noncontrolling interests primarily include the noncontrolling interest owners of PT Freeport Indonesia and our South America mines, and totaled
$76 million
for the
first nine months of
2012
and
$350 million
for the
first nine months of
2011
.
CONTRACTUAL OBLIGATIONS
There have been no material changes in our contractual obligations since year-end
2011
. Refer to Item 7 in our annual report on Form 10-K for the year ended
December 31, 2011
, for further information regarding our contractual obligations.
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CONTINGENCIES
Environmental and Reclamation Matters
Our mining, exploration, production and historical operating activities are subject to stringent laws and regulations governing the protection of the environment. We review changes in facts and circumstances associated with our environmental and reclamation obligations at least quarterly. There have been no material changes to our environmental and reclamation obligations since year-end
2011
. However, updated cost assumptions, including increases and decreases to cost estimates, changes in the anticipated scope and timing of remediation activities and settlement of environmental matters may result in revisions to certain of our environmental obligations. As a result, we recorded adjustments to environmental obligations totaling net credits of
$82 million
in
third-quarter
2012
and
$36 million
during the
first nine months of
2012
, compared with net charges of
$31 million
in
third-quarter
2011
and
$35 million
during the
first nine months of
2011
.
Refer to Note 13 in our annual report on Form 10-K for the year ended December 31, 2011, for further information regarding our environmental and reclamation obligations.
Litigation and Other Contingencies
Other than as disclosed in Note
8
and Part II, Item 1. "Legal Proceedings" of our quarterly reports on Form 10-Q for the periods ended June 30, 2012, and March 31, 2012, there have been no material changes to our contingencies associated with legal proceedings and other matters since year-end
2011
. Refer to Note 13 in our annual report on Form 10-K for the year ended
December 31, 2011
, for further information regarding legal proceedings and other matters.
NEW ACCOUNTING STANDARDS
We do not expect the impact of recently issued accounting standards to have a significant impact on our future financial statements and disclosures.
PRODUCT REVENUES AND PRODUCTION COSTS
Unit net cash costs per pound of copper and molybdenum are measures intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for the respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other metals mining companies, although our measures may not be comparable to similarly titled measures reported by other companies.
We present gross profit per pound of copper in the following tables using both a “by-product” method and a “co-product” method. We use the by-product method in our presentation of gross profit per pound of copper because (i) the majority of our revenues are copper revenues, (ii) we mine ore, which contains copper, gold, molybdenum and other metals, (iii) it is not possible to specifically assign all of our costs to revenues from the copper, gold, molybdenum and other metals we produce, (iv) it is the method used to compare mining operations in certain industry publications and (v) it is the method used by our management and the Board to monitor operations. In the co-product method presentation below, shared costs are allocated to the different products based on their relative revenue values, which will vary to the extent our metals sales volumes and realized prices change.
We show adjustments for prior period open sales as separate line items. Because these adjustments do not result from current period sales, we have reflected these separately from revenues on current period sales. Noncash and other costs consist of items such as stock-based compensation costs, start-up costs, write-offs of equipment and/or unusual charges. They are removed from site production and delivery costs in the calculation of unit net cash costs. As discussed above, gold, molybdenum and other metal revenues at copper mines are reflected as credits against site production and delivery costs in the by-product method. Following are presentations under both the by-product and co-product methods together with reconciliations to amounts reported in our consolidated financial statements.
48
Table of Contents
North America Copper Mines Product Revenues and Production Costs
Three Months Ended September 30, 2012
(In millions)
By-Product
Co-Product Method
Method
Copper
Molybdenum
a
Other
b
Total
Revenues, excluding adjustments
$
1,183
$
1,183
$
103
$
21
$
1,307
Site production and delivery, before net noncash and other costs shown below
649
584
71
13
668
By-product credits
a
(105
)
—
—
—
—
Treatment charges
40
39
—
1
40
Net cash costs
584
623
71
14
708
Depreciation, depletion and amortization
84
78
5
1
84
Noncash and other costs, net
40
38
1
1
40
Total costs
708
739
77
16
832
Revenue adjustments, primarily for pricing on prior period open sales
5
5
—
—
5
Gross profit
$
480
$
449
$
26
$
5
$
480
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
1,307
$
668
$
84
Treatment charges
N/A
40
N/A
Net noncash and other costs
N/A
40
N/A
Revenue adjustments, primarily for pricing on prior period open sales
5
N/A
N/A
Eliminations and other
4
12
4
North America copper mines
1,316
760
88
South America mining
1,192
530
74
Indonesia mining
991
587
54
Africa mining
367
172
42
Molybdenum
308
273
18
Rod & Refining
1,228
1,222
2
Atlantic Copper Smelting & Refining
638
624
11
Corporate, other & eliminations
(1,623
)
(1,576
)
9
As reported in FCX’s consolidated financial statements
$
4,417
$
2,592
$
298
a.
Molybdenum credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
b.
Includes gold and silver product revenues and production costs.
49
Table of Contents
North America Copper Mines Product Revenues and Production Costs (continued)
Three Months Ended September 30, 2011
(In millions)
By-Product
Co-Product Method
Method
Copper
Molybdenum
a
Other
b
Total
Revenues, excluding adjustments
$
1,240
$
1,240
$
146
$
40
$
1,426
Site production and delivery, before net noncash and other costs shown below
569
506
64
15
585
By-product credits
a
(170
)
—
—
—
—
Treatment charges
36
34
—
2
36
Net cash costs
435
540
64
17
621
Depreciation, depletion and amortization
64
59
4
1
64
Noncash and other costs, net
31
31
—
—
31
Total costs
530
630
68
18
716
Revenue adjustments, primarily for pricing on prior period open sales
(11
)
(11
)
—
—
(11
)
Gross profit
$
699
$
599
$
78
$
22
$
699
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
1,426
$
585
$
64
Treatment charges
N/A
36
N/A
Net noncash and other costs
N/A
31
N/A
Revenue adjustments, primarily for pricing on prior period open sales
(11
)
N/A
N/A
Eliminations and other
4
12
3
North America copper mines
1,419
664
67
South America mining
1,053
478
64
Indonesia mining
1,362
503
62
Africa mining
276
142
32
Molybdenum
332
260
14
Rod & Refining
1,396
1,390
2
Atlantic Copper Smelting & Refining
837
826
11
Corporate, other & eliminations
(1,480
)
(1,693
)
5
As reported in FCX’s consolidated financial statements
$
5,195
$
2,570
$
257
a.
Molybdenum credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
b.
Includes gold and silver product revenues and production costs.
50
Table of Contents
North America Copper Mines Product Revenues and Production Costs (continued)
Nine Months Ended September 30, 2012
(In millions)
By-Product
Co-Product Method
Method
Copper
Molybdenum
a
Other
b
Total
Revenues, excluding adjustments
$
3,755
$
3,755
$
363
$
63
$
4,181
Site production and delivery, before net noncash and other costs shown below
1,932
1,782
165
37
1,984
By-product credits
a
(374
)
—
—
—
—
Treatment charges
120
115
—
5
120
Net cash costs
1,678
1,897
165
42
2,104
Depreciation, depletion and amortization
262
247
12
3
262
Noncash and other costs, net
98
95
2
1
98
Total costs
2,038
2,239
179
46
2,464
Revenue adjustments, primarily for pricing on prior period open sales
6
6
—
—
6
Gross profit
$
1,723
$
1,522
$
184
$
17
$
1,723
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
4,181
$
1,984
$
262
Treatment charges
N/A
120
N/A
Net noncash and other costs
N/A
98
N/A
Revenue adjustments, primarily for pricing on prior period open sales
6
N/A
N/A
Eliminations and other
12
47
13
North America copper mines
4,199
2,249
275
South America mining
3,462
1,483
208
Indonesia mining
2,897
1,676
153
Africa mining
994
456
114
Molybdenum
982
812
47
Rod & Refining
3,822
3,800
7
Atlantic Copper Smelting & Refining
2,045
1,988
31
Corporate, other & eliminations
(4,904
)
(4,822
)
21
As reported in FCX’s consolidated financial statements
$
13,497
$
7,642
$
856
a.
Molybdenum credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
b.
Includes gold and silver product revenues and production costs.
51
Table of Contents
North America Copper Mines Product Revenues and Production Costs (continued)
Nine Months Ended September 30, 2011
(In millions)
By-Product
Co-Product Method
Method
Copper
Molybdenum
a
Other
b
Total
Revenues, excluding adjustments
$
3,820
$
3,820
$
429
$
84
$
4,333
Site production and delivery, before net noncash and other costs shown below
1,637
1,466
178
33
1,677
By-product credits
a
(473
)
—
—
—
—
Treatment charges
97
93
—
4
97
Net cash costs
1,261
1,559
178
37
1,774
Depreciation, depletion and amortization
185
173
10
2
185
Noncash and other costs, net
117
114
2
1
117
Total costs
1,563
1,846
190
40
2,076
Revenue adjustments, primarily for pricing on prior period open sales
(1
)
(1
)
—
—
(1
)
Gross profit
$
2,256
$
1,973
$
239
$
44
$
2,256
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
4,333
$
1,677
$
185
Treatment charges
N/A
97
N/A
Net noncash and other costs
N/A
117
N/A
Revenue adjustments, primarily for pricing on prior period open sales
(1
)
N/A
N/A
Eliminations and other
7
32
11
North America copper mines
4,339
1,923
196
South America mining
3,903
1,330
187
Indonesia mining
4,656
1,547
179
Africa mining
963
422
98
Molybdenum
1,119
786
44
Rod & Refining
4,310
4,292
6
Atlantic Copper Smelting & Refining
2,252
2,274
30
Corporate, other & eliminations
(4,824
)
(5,070
)
16
As reported in FCX’s consolidated financial statements
$
16,718
$
7,504
$
756
a.
Molybdenum credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
b.
Includes gold and silver product revenues and production costs.
52
Table of Contents
South America Mining Product Revenues and Production Costs
Three Months Ended September 30, 2012
(In millions)
By-Product
Co-Product Method
Method
Copper
Other
Total
Revenues, excluding adjustments
$
1,132
$
1,132
$
84
a
$
1,216
Site production and delivery, before net noncash and other costs shown below
503
464
45
509
By-product credits
(78
)
—
—
—
Treatment charges
52
52
—
52
Net cash costs
477
516
45
561
Depreciation, depletion and amortization
74
71
3
74
Noncash and other costs, net
22
14
8
22
Total costs
573
601
56
657
Revenue adjustments, primarily for pricing on prior period open sales
23
23
—
23
Gross profit
$
582
$
554
$
28
$
582
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
1,216
$
509
$
74
Treatment charges
(52
)
N/A
N/A
Net noncash and other costs
N/A
22
N/A
Revenue adjustments, primarily for pricing on prior period open sales
23
N/A
N/A
Eliminations and other
5
(1
)
—
South America mining
1,192
530
74
North America copper mines
1,316
760
88
Indonesia mining
991
587
54
Africa mining
367
172
42
Molybdenum
308
273
18
Rod & Refining
1,228
1,222
2
Atlantic Copper Smelting & Refining
638
624
11
Corporate, other & eliminations
(1,623
)
(1,576
)
9
As reported in FCX’s consolidated financial statements
$
4,417
$
2,592
$
298
a.
Includes gold sales of
21 thousand
ounces (
$1,736
per ounce average realized price), silver sales of
811 thousand
ounces (
$27.99
per ounce average realized price) and molybdenum sales of
2 million
pounds (
$9.71
per pound average realized price), which reflects molybdenum produced by Cerro Verde at market-based pricing.
53
Table of Contents
South America Mining Product Revenues and Production Costs (continued)
Three Months Ended September 30, 2011
(In millions)
By-Product
Co-Product Method
Method
Copper
Other
Total
Revenues, excluding adjustments
$
1,112
$
1,112
$
124
a
$
1,236
Site production and delivery, before net noncash and other costs shown below
445
402
50
452
By-product credits
(117
)
—
—
—
Treatment charges
43
43
—
43
Net cash costs
371
445
50
495
Depreciation, depletion and amortization
64
60
4
64
Noncash and other costs, net
27
22
5
27
Total costs
462
527
59
586
Revenue adjustments, primarily for pricing on prior period open sales
(147
)
(147
)
—
(147
)
Gross profit
$
503
$
438
$
65
$
503
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
1,236
$
452
$
64
Treatment charges
(43
)
N/A
N/A
Net noncash and other costs
N/A
27
N/A
Revenue adjustments, primarily for pricing on prior period open sales
(147
)
N/A
N/A
Eliminations and other
7
(1
)
—
South America mining
1,053
478
64
North America copper mines
1,419
664
67
Indonesia mining
1,362
503
62
Africa mining
276
142
32
Molybdenum
332
260
14
Rod & Refining
1,396
1,390
2
Atlantic Copper Smelting & Refining
837
826
11
Corporate, other & eliminations
(1,480
)
(1,693
)
5
As reported in FCX’s consolidated financial statements
$
5,195
$
2,570
$
257
a.
Includes gold sales of
23 thousand
ounces (
$1,664
per ounce average realized price), silver sales of
834 thousand
ounces (
$40.75
per ounce average realized price) and molybdenum sales of
2 million
pounds (
$13.53
per pound average realized price), which reflects molybdenum produced by Cerro Verde at market-based pricing.
54
Table of Contents
South America Mining Product Revenues and Production Costs (continued)
Nine Months Ended September 30, 2012
(In millions)
By-Product
Co-Product Method
Method
Copper
Other
Total
Revenues, excluding adjustments
$
3,247
$
3,247
$
249
a
$
3,496
Site production and delivery, before net noncash and other costs shown below
1,411
1,307
122
1,429
By-product credits
(231
)
—
—
—
Treatment charges
147
147
—
147
Net cash costs
1,327
1,454
122
1,576
Depreciation, depletion and amortization
208
197
11
208
Noncash and other costs, net
63
41
22
63
Total costs
1,598
1,692
155
1,847
Revenue adjustments, primarily for pricing on prior period open sales
105
105
—
105
Gross profit
$
1,754
$
1,660
$
94
$
1,754
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
3,496
$
1,429
$
208
Treatment charges
(147
)
N/A
N/A
Net noncash and other costs
N/A
63
N/A
Revenue adjustments, primarily for pricing on prior period open sales
105
N/A
N/A
Eliminations and other
8
(9
)
—
South America mining
3,462
1,483
208
North America copper mines
4,199
2,249
275
Indonesia mining
2,897
1,676
153
Africa mining
994
456
114
Molybdenum
982
812
47
Rod & Refining
3,822
3,800
7
Atlantic Copper Smelting & Refining
2,045
1,988
31
Corporate, other & eliminations
(4,904
)
(4,822
)
21
As reported in FCX’s consolidated financial statements
$
13,497
$
7,642
$
856
a.
Includes gold sales of
56 thousand
ounces (
$1,678
per ounce average realized price), silver sales of
2.2 million
ounces (
$28.84
per ounce average realized price) and molybdenum sales of
6 million
pounds (
$11.26
per pound average realized price), which reflects molybdenum produced by Cerro Verde at market-based pricing.
55
Table of Contents
South America Mining Product Revenues and Production Costs (continued)
Nine Months Ended September 30, 2011
(In millions)
By-Product
Co-Product Method
Method
Copper
Other
Total
Revenues, excluding adjustments
$
3,688
$
3,688
$
372
a
$
4,060
Site production and delivery, before net noncash and other costs shown below
1,268
1,159
128
1,287
By-product credits
(353
)
—
—
—
Treatment charges
164
164
—
164
Net cash costs
1,079
1,323
128
1,451
Depreciation, depletion and amortization
187
175
12
187
Noncash and other costs, net
68
60
8
68
Total costs
1,334
1,558
148
1,706
Revenue adjustments, primarily for pricing on prior period open sales
14
(6
)
20
14
Gross profit
$
2,368
$
2,124
$
244
$
2,368
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
4,060
$
1,287
$
187
Treatment charges
(164
)
N/A
N/A
Net noncash and other costs
N/A
68
N/A
Revenue adjustments, primarily for pricing on prior period open sales
14
N/A
N/A
Eliminations and other
(7
)
(25
)
—
South America mining
3,903
1,330
187
North America copper mines
4,339
1,923
196
Indonesia mining
4,656
1,547
179
Africa mining
963
422
98
Molybdenum
1,119
786
44
Rod & Refining
4,310
4,292
6
Atlantic Copper Smelting & Refining
2,252
2,274
30
Corporate, other & eliminations
(4,824
)
(5,070
)
16
As reported in FCX’s consolidated financial statements
$
16,718
$
7,504
$
756
a.
Includes gold sales of
72 thousand
ounces (
$1,556
per ounce average realized price), silver sales of
2.3 million
ounces (
$38.70
per ounce average realized price) and molybdenum sales of
8 million
pounds (
$14.59
per pound average realized price), which reflects molybdenum produced by Cerro Verde at market-based pricing.
56
Table of Contents
Indonesia Mining Product Revenues and Production Costs
Three Months Ended September 30, 2012
(In millions)
By-Product
Co-Product Method
Method
Copper
Gold
Silver
Total
Revenues, excluding adjustments
$
729
$
729
$
307
$
15
a
$
1,051
Site production and delivery, before net noncash and other costs shown below
578
401
169
8
578
Gold and silver credits
(324
)
—
—
—
—
Treatment charges
44
30
13
1
44
Royalty on metals
25
18
7
—
25
Net cash costs
323
449
189
9
647
Depreciation and amortization
54
37
16
1
54
Noncash and other costs, net
9
7
2
—
9
Total costs
386
493
207
10
710
Revenue adjustments, primarily for pricing on prior period open sales
7
7
2
—
9
Gross profit
$
350
$
243
$
102
$
5
$
350
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
1,051
$
578
$
54
Treatment charges
(44
)
N/A
N/A
Royalty on metals
(25
)
N/A
N/A
Net noncash and other costs
N/A
9
N/A
Revenue adjustments, primarily for pricing on prior period open sales
9
N/A
N/A
Indonesia mining
991
587
54
North America copper mines
1,316
760
88
South America mining
1,192
530
74
Africa mining
367
172
42
Molybdenum
308
273
18
Rod & Refining
1,228
1,222
2
Atlantic Copper Smelting & Refining
638
624
11
Corporate, other & eliminations
(1,623
)
(1,576
)
9
As reported in FCX’s consolidated financial statements
$
4,417
$
2,592
$
298
a.
Includes silver sales of
469 thousand
ounces (
$33.04
per ounce average realized price).
57
Table of Contents
Indonesia Mining Product Revenues and Production Costs (continued)
Three Months Ended September 30, 2011
(In millions)
By-Product
Co-Product Method
Method
Copper
Gold
Silver
Total
Revenues, excluding adjustments
$
831
$
831
$
650
$
27
a
$
1,508
Site production and delivery, before net noncash and other costs shown below
499
275
215
9
499
Gold and silver credits
(707
)
—
—
—
—
Treatment charges
47
26
20
1
47
Royalty on metals
41
23
17
1
41
Net cash (credits) costs
(120
)
324
252
11
587
Depreciation and amortization
62
34
27
1
62
Noncash and other costs, net
4
2
2
—
4
Total (credits) costs
(54
)
360
281
12
653
Revenue adjustments, primarily for pricing on prior period open sales
(88
)
(88
)
28
2
(58
)
Gross profit
$
797
$
383
$
397
$
17
$
797
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
1,508
$
499
$
62
Treatment charges
(47
)
N/A
N/A
Royalty on metals
(41
)
N/A
N/A
Net noncash and other costs
N/A
4
N/A
Revenue adjustments, primarily for pricing on prior period open sales
(58
)
N/A
N/A
Indonesia mining
1,362
503
62
North America copper mines
1,419
664
67
South America mining
1,053
478
64
Africa mining
276
142
32
Molybdenum
332
260
14
Rod & Refining
1,396
1,390
2
Atlantic Copper Smelting & Refining
837
826
11
Corporate, other & eliminations
(1,480
)
(1,693
)
5
As reported in FCX’s consolidated financial statements
$
5,195
$
2,570
$
257
a.
Includes silver sales of
807 thousand
ounces (
$34.05
per ounce average realized price).
58
Table of Contents
Indonesia Mining Product Revenues and Production Costs (continued)
Nine Months Ended September 30, 2012
(In millions)
By-Product
Co-Product Method
Method
Copper
Gold
Silver
Total
Revenues, excluding adjustments
$
1,863
$
1,863
$
1,150
$
43
a
$
3,056
Site production and delivery, before net noncash and other costs shown below
1,637
998
616
23
1,637
Gold and silver credits
(1,196
)
—
—
—
—
Treatment charges
107
65
40
2
107
Royalty on metals
68
42
25
1
68
Net cash costs
616
1,105
681
26
1,812
Depreciation and amortization
153
93
58
2
153
Noncash and other costs, net
39
24
15
—
39
Total costs
808
1,222
754
28
2,004
Revenue adjustments, primarily for pricing on prior period open sales
13
13
3
—
16
Gross profit
$
1,068
$
654
$
399
$
15
$
1,068
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
3,056
$
1,637
$
153
Treatment charges
(107
)
N/A
N/A
Royalty on metals
(68
)
N/A
N/A
Net noncash and other costs
N/A
39
N/A
Revenue adjustments, primarily for pricing on prior period open sales
16
N/A
N/A
Indonesia mining
2,897
1,676
153
North America copper mines
4,199
2,249
275
South America mining
3,462
1,483
208
Africa mining
994
456
114
Molybdenum
982
812
47
Rod & Refining
3,822
3,800
7
Atlantic Copper Smelting & Refining
2,045
1,988
31
Corporate, other & eliminations
(4,904
)
(4,822
)
21
As reported in FCX’s consolidated financial statements
$
13,497
$
7,642
$
856
a.
Includes silver sales of
1.4 million
ounces (
$31.04
per ounce average realized price).
59
Table of Contents
Indonesia Mining Product Revenues and Production Costs (continued)
Nine Months Ended September 30, 2011
(In millions)
By-Product
Co-Product Method
Method
Copper
Gold
Silver
Total
Revenues, excluding adjustments
$
3,040
$
3,040
$
1,829
$
92
a
$
4,961
Site production and delivery, before net noncash and other costs shown below
1,521
932
561
28
1,521
Gold and silver credits
(1,903
)
—
—
—
—
Treatment charges
145
89
53
3
145
Royalty on metals
130
79
48
3
130
Net cash (credits) costs
(107
)
1,100
662
34
1,796
Depreciation and amortization
179
110
66
3
179
Noncash and other costs, net
26
16
10
—
26
Total costs
98
1,226
738
37
2,001
Revenue adjustments, primarily for pricing on prior period open sales
(12
)
(12
)
(17
)
(1
)
(30
)
Gross profit
$
2,930
$
1,802
$
1,074
$
54
$
2,930
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
4,961
$
1,521
$
179
Treatment charges
(145
)
N/A
N/A
Royalty on metals
(130
)
N/A
N/A
Net noncash and other costs
N/A
26
N/A
Revenue adjustments, primarily for pricing on prior period open sales
(30
)
N/A
N/A
Indonesia mining
4,656
1,547
179
North America copper mines
4,339
1,923
196
South America mining
3,903
1,330
187
Africa mining
963
422
98
Molybdenum
1,119
786
44
Rod & Refining
4,310
4,292
6
Atlantic Copper Smelting & Refining
2,252
2,274
30
Corporate, other & eliminations
(4,824
)
(5,070
)
16
As reported in FCX’s consolidated financial statements
$
16,718
$
7,504
$
756
a.
Includes silver sales of
2.5 million
ounces (
$36.44
per ounce average realized price).
60
Table of Contents
Africa Mining Product Revenues and Production Costs
Three Months Ended September 30, 2012
(In millions)
By-Product
Co-Product Method
Method
Copper
Cobalt
Total
Revenues, excluding adjustments
a
$
312
$
312
$
64
$
376
Site production and delivery, before net noncash and other costs shown below
143
127
39
166
Cobalt credits
b
(41
)
—
—
—
Royalty on metals
7
6
1
7
Net cash costs
109
133
40
173
Depreciation, depletion and amortization
42
38
4
42
Noncash and other costs, net
6
5
1
6
Total costs
157
176
45
221
Revenue adjustments, primarily for pricing on prior period open sales
(2
)
(2
)
—
(2
)
Gross profit
$
153
$
134
$
19
$
153
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
376
$
166
$
42
Royalty on metals
(7
)
N/A
N/A
Net noncash and other costs
N/A
6
N/A
Revenue adjustments, primarily for pricing on prior period open sales
(2
)
N/A
N/A
Africa mining
367
172
42
North America copper mines
1,316
760
88
South America mining
1,192
530
74
Indonesia mining
991
587
54
Molybdenum
308
273
18
Rod & Refining
1,228
1,222
2
Atlantic Copper Smelting & Refining
638
624
11
Corporate, other & eliminations
(1,623
)
(1,576
)
9
As reported in FCX’s consolidated financial statements
$
4,417
$
2,592
$
298
a.
Includes point-of-sale transportation costs as negotiated in customer contracts.
b.
Net of cobalt downstream processing and freight costs.
61
Table of Contents
Africa Mining Product Revenues and Production Costs (continued)
Three Months Ended September 30, 2011
(In millions)
By-Product
Co-Product Method
Method
Copper
Cobalt
Total
Revenues, excluding adjustments
a
$
226
$
226
$
56
$
282
Site production and delivery, before net noncash and other costs shown below
101
92
31
123
Cobalt credits
b
(34
)
—
—
—
Royalty on metals
5
4
1
5
Net cash costs
72
96
32
128
Depreciation, depletion and amortization
32
27
5
32
Noncash and other costs, net
19
15
4
19
Total costs
123
138
41
179
Revenue adjustments, primarily for pricing on prior period open sales
(1
)
(1
)
—
(1
)
Gross profit
$
102
$
87
$
15
$
102
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
282
$
123
$
32
Royalty on metals
(5
)
N/A
N/A
Net noncash and other costs
N/A
19
N/A
Revenue adjustments, primarily for pricing on prior period open sales
(1
)
N/A
N/A
Africa mining
276
142
32
North America copper mines
1,419
664
67
South America mining
1,053
478
64
Indonesia mining
1,362
503
62
Molybdenum
332
260
14
Rod & Refining
1,396
1,390
2
Atlantic Copper Smelting & Refining
837
826
11
Corporate, other & eliminations
(1,480
)
(1,693
)
5
As reported in FCX’s consolidated financial statements
$
5,195
$
2,570
$
257
a.
Includes point-of-sale transportation costs as negotiated in customer contracts.
b.
Net of cobalt downstream processing and freight costs.
62
Table of Contents
Africa Mining Product Revenues and Production Costs (continued)
Nine Months Ended September 30, 2012
(In millions)
By-Product
Co-Product Method
Method
Copper
Cobalt
Total
Revenues, excluding adjustments
a
$
845
$
845
$
157
$
1,002
Site production and delivery, before net noncash and other costs shown below
368
341
95
436
Cobalt credits
b
(91
)
—
—
—
Royalty on metals
18
16
2
18
Net cash costs
295
357
97
454
Depreciation, depletion and amortization
114
101
13
114
Noncash and other costs, net
20
18
2
20
Total costs
429
476
112
588
Revenue adjustments, primarily for pricing on prior period open sales
8
8
2
10
Gross profit
$
424
$
377
$
47
$
424
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
1,002
$
436
$
114
Royalty on metals
(18
)
N/A
N/A
Net noncash and other costs
N/A
20
N/A
Revenue adjustments, primarily for pricing on prior period open sales
10
N/A
N/A
Africa mining
994
456
114
North America copper mines
4,199
2,249
275
South America mining
3,462
1,483
208
Indonesia mining
2,897
1,676
153
Molybdenum
982
812
47
Rod & Refining
3,822
3,800
7
Atlantic Copper Smelting & Refining
2,045
1,988
31
Corporate, other & eliminations
(4,904
)
(4,822
)
21
As reported in FCX’s consolidated financial statements
$
13,497
$
7,642
$
856
a.
Includes point-of-sale transportation costs as negotiated in customer contracts.
b.
Net of cobalt downstream processing and freight costs.
63
Table of Contents
Africa Mining Product Revenues and Production Costs (continued)
Nine Months Ended September 30, 2011
(In millions)
By-Product
Co-Product Method
Method
Copper
Cobalt
Total
Revenues, excluding adjustments
a
$
779
$
779
$
201
$
980
Site production and delivery, before net noncash and other costs shown below
313
275
105
380
Cobalt credits
b
(136
)
—
—
—
Royalty on metals
18
14
4
18
Net cash costs
195
289
109
398
Depreciation, depletion and amortization
98
83
15
98
Noncash and other costs, net
42
35
7
42
Total costs
335
407
131
538
Revenue adjustments, primarily for pricing on prior period open sales
(1
)
(1
)
2
1
Gross profit
$
443
$
371
$
72
$
443
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Totals presented above
$
980
$
380
$
98
Royalty on metals
(18
)
N/A
N/A
Net noncash and other costs
N/A
42
N/A
Revenue adjustments, primarily for pricing on prior period open sales
1
N/A
N/A
Africa mining
963
422
98
North America copper mines
4,339
1,923
196
South America mining
3,903
1,330
187
Indonesia mining
4,656
1,547
179
Molybdenum
1,119
786
44
Rod & Refining
4,310
4,292
6
Atlantic Copper Smelting & Refining
2,252
2,274
30
Corporate, other & eliminations
(4,824
)
(5,070
)
16
As reported in FCX’s consolidated financial statements
$
16,718
$
7,504
$
756
a.
Includes point-of-sale transportation costs as negotiated in customer contracts.
b.
Net of cobalt downstream processing and freight costs.
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Table of Contents
Henderson Molybdenum Mine Product Revenues and Production Costs
Three Months Ended September 30,
(In millions)
2012
2011
Revenues, excluding adjustments
$
119
$
163
Site production and delivery, before net noncash and other costs shown below
54
55
Treatment charges and other
8
11
Net cash costs
62
66
Depreciation, depletion and amortization
9
10
Noncash and other costs, net
4
—
Total costs
75
76
Gross profit
a
$
44
$
87
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Three Months Ended September 30, 2012
Totals presented above
$
119
$
54
$
9
Treatment charges and other
(8
)
N/A
N/A
Net noncash and other costs
N/A
4
N/A
Henderson mine
111
58
9
Other molybdenum operations and eliminations
b
197
215
9
Molybdenum
308
273
18
North America copper mines
1,316
760
88
South America mining
1,192
530
74
Indonesia mining
991
587
54
Africa mining
367
172
42
Rod & Refining
1,228
1,222
2
Atlantic Copper Smelting & Refining
638
624
11
Corporate, other & eliminations
(1,623
)
(1,576
)
9
As reported in FCX’s consolidated financial statements
$
4,417
$
2,592
$
298
Three Months Ended September 30, 2011
Totals presented above
$
163
$
55
$
10
Treatment charges and other
(11
)
N/A
N/A
Net noncash and other costs
N/A
—
N/A
Henderson mine
152
55
10
Other molybdenum operations and eliminations
b
180
205
4
Molybdenum
332
260
14
North America copper mines
1,419
664
67
South America mining
1,053
478
64
Indonesia mining
1,362
503
62
Africa mining
276
142
32
Rod & Refining
1,396
1,390
2
Atlantic Copper Smelting & Refining
837
826
11
Corporate, other & eliminations
(1,480
)
(1,693
)
5
As reported in FCX’s consolidated financial statements
$
5,195
$
2,570
$
257
a.
Gross profit reflects sales of Henderson production to our Molybdenum sales company based on volumes produced at market-based pricing. On a consolidated basis, the Molybdenum division includes profits on sales as they are made to third parties and realizations based on actual contract terms. As a result, the actual gross profit realized will differ from the amounts reported in this table.
b.
Primarily includes amounts associated with the molybdenum sales company, which includes sales of molybdenum produced by our North and South America copper mines. Also includes the results of the Climax molybdenum mine, which commenced commercial production in May 2012.
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Table of Contents
Henderson Molybdenum Mine Product Revenues and Production Costs (continued)
Nine Months Ended September 30,
(In millions)
2012
2011
Revenues, excluding adjustments
$
383
$
499
Site production and delivery, before net noncash and other costs shown below
159
158
Treatment charges and other
23
28
Net cash costs
182
186
Depreciation, depletion and amortization
25
27
Noncash and other costs, net
5
1
Total costs
212
214
Gross profit
a
$
171
$
285
Reconciliation to Amounts Reported
Revenues
Production and Delivery
Depreciation, Depletion and Amortization
Nine Months Ended September 30, 2012
Totals presented above
$
383
$
159
$
25
Treatment charges and other
(23
)
N/A
N/A
Net noncash and other costs
N/A
5
N/A
Henderson mine
360
164
25
Other molybdenum operations and eliminations
b
622
648
22
Molybdenum
982
812
47
North America copper mines
4,199
2,249
275
South America mining
3,462
1,483
208
Indonesia mining
2,897
1,676
153
Africa mining
994
456
114
Rod & Refining
3,822
3,800
7
Atlantic Copper Smelting & Refining
2,045
1,988
31
Corporate, other & eliminations
(4,904
)
(4,822
)
21
As reported in FCX’s consolidated financial statements
$
13,497
$
7,642
$
856
Nine Months Ended September 30, 2011
Totals presented above
$
499
$
158
$
27
Treatment charges and other
(28
)
N/A
N/A
Net noncash and other costs
N/A
1
N/A
Henderson mine
471
159
27
Other molybdenum operations and eliminations
b
648
627
17
Molybdenum
1,119
786
44
North America copper mines
4,339
1,923
196
South America mining
3,903
1,330
187
Indonesia mining
4,656
1,547
179
Africa mining
963
422
98
Rod & Refining
4,310
4,292
6
Atlantic Copper Smelting & Refining
2,252
2,274
30
Corporate, other & eliminations
(4,824
)
(5,070
)
16
As reported in FCX’s consolidated financial statements
$
16,718
$
7,504
$
756
a.
Gross profit reflects sales of Henderson production to our Molybdenum sales company based on volumes produced at market-based pricing. On a consolidated basis, the Molybdenum division includes profits on sales as they are made to third parties and realizations based on actual contract terms. As a result, the actual gross profit realized will differ from the amounts reported in this table.
b.
Primarily includes amounts associated with the molybdenum sales company, which includes sales of molybdenum produced by our North and South America copper mines. Also includes the results of the Climax molybdenum mine, which commenced commercial production in May 2012.
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Table of Contents
CAUTIONARY STATEMENT
Our discussion and analysis contains forward-looking statements in which we discuss factors we believe may affect our future performance. Forward-looking statements are all statements other than statements of historical facts, such as those statements regarding projected ore grades and milling rates, projected production and sales volumes, projected unit net cash costs, projected operating cash flows, projected capital expenditures, exploration efforts and results, mine production and development plans, the impact of deferred intercompany profits on earnings, liquidity, other financial commitments and tax rates, the impact of copper, gold, molybdenum and cobalt price changes, future dividend payments and potential share purchases. The words “anticipates,” “may,” “can,” “plans,” “believes,” “estimates,” “expects,” “projects,” “intends,” “likely,” “will,” “should,” “to be,” and any similar expressions are intended to identify those assertions as forward-looking statements. The declaration of dividends is at the discretion of our Board of Directors and will depend on our financial results, cash requirements, future prospects, and other factors deemed relevant by the Board.
We caution readers that forward-looking statements are not guarantees of future performance and our actual results may differ materially from those anticipated, projected or assumed in the forward-looking statements. Important factors that can cause our actual results to differ materially from those anticipated in the forward-looking statements include commodity prices, mine sequencing, production rates, industry risks, regulatory changes, political risks,
the outcome of ongoing discussions with the Indonesian government, the potential effects of violence in Indonesia, the resolution of administrative disputes in the DRC, weather- and climate-related risks, labor relations, environmental risks, litigation results, currency translation risks and other factors described in more detail under the heading “Risk Factors” in our Annual Report on Form 10-K for the year ended
December 31, 2011
, filed with the SEC as updated by our subsequent filings with the SEC.
Investors are cautioned that many of the assumptions on which our forward-looking statements are based are likely to change after our forward-looking statements are made, including for example commodity prices, which we cannot control, and production volumes and costs, some aspects of which we may or may not be able to control. Further, we may make changes to our business plans that could or will affect our results. We caution investors that we do not intend to update our forward-looking statements more frequently than quarterly notwithstanding any changes in our assumptions, changes in our business plans, our actual experience, or other changes, and we undertake no obligation to update any forward-looking statements.
67
Table of Contents
Item 3.
Quantitative and Qualitative Disclosures About Market Risk.
There have been no material changes in our market risks during the three-month period ended
September 30, 2012
. For additional information on market risks, refer to “Disclosures About Market Risks” included in Part II, Item 7A. of our annual report on Form 10-K for the year ended
December 31, 2011
. For projected sensitivities of our operating cash flow to changes in commodity prices, refer to “Outlook” in Part I, Item 2. of this quarterly report on Form 10-Q for the period ended
September 30, 2012
; for projected sensitivities of our provisionally priced copper sales to changes in commodity prices refer to “Consolidated Results – Revenues” in Part I, Item 2. of this quarterly report on Form 10-Q for the period ended
September 30, 2012
.
Item 4.
Controls and Procedures.
(a)
Evaluation of disclosure controls and procedures.
Our chief executive officer and chief financial officer, with the participation of management, have evaluated the effectiveness of our “disclosure controls and procedures” (as defined in Rules 13a-15(e) and 15(d)-15(e) under the Securities Exchange Act of 1934) as of the end of the period covered by this quarterly report on Form 10-Q. Based on their evaluation, they have concluded that our disclosure controls and procedures are effective as of
September 30, 2012
.
(b)
Changes in internal control over financial reporting.
During second-quarter 2011, we began a phased implementation of a new enterprise resource planning (ERP) information technology system to upgrade our information technology infrastructure and enhance operating efficiency and effectiveness. Implementation has been completed at our North America, South America and Africa mining operations, and has recently commenced at our Indonesia mining operations. We expect implementation of the ERP system to be completed at all of our operations over an approximate two-year period. During each phase of the implementation, an appropriate level of training of employees, testing of the system and monitoring of the financial results recorded in the system is conducted. Management has updated our system of internal control over financial reporting for the impacted operating business units.
With the exception of the ERP implementation described above, there has been no change in our internal control over financial reporting that occurred during the quarter ended
September 30, 2012
, that materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.
Part II.
OTHER INFORMATION
Item 1.
Legal Proceedings.
We are involved in numerous legal proceedings that arise in the ordinary course of our business or are associated with environmental issues arising from legacy operations conducted over the years by Freeport-McMoRan Corporation (FMC - formerly Phelps Dodge Corporation) and its affiliates. We are also involved from time to time in other reviews, investigations and proceedings by government agencies, some of which may result in adverse judgments, settlements, fines, penalties, injunctions or other relief.
Management does not believe, based on currently available information, that the outcome of any proceeding reported in Note 13 and incorporated by reference into Part I, Item 3. “Legal Proceedings” of our annual report on Form 10-K for the year ended
December 31, 2011
(as updated by our quarterly reports on Form 10-Q) will have a material adverse effect on our financial condition; although individual outcomes could be material to our operating results for a particular period, depending on the nature and magnitude of the outcome and the operating results for the period. Refer to Note
8
for discussion of updates to previously reported legal proceedings.
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Table of Contents
Item 1A.
Risk Factors.
There have been no material changes to our risk factors during the three-month period ended
September 30, 2012
. For additional information on risk factors, refer to Part I, Item 1A. "Risk Factors" of our annual report on Form 10-K for the year ended
December 31, 2011
, as updated by Part II, Item 1A. "Risk Factors" of our quarterly report on Form 10-Q for the period ended June 30, 2012.
Item 2.
Unregistered Sales of Equity Securities and Use of Proceeds.
(c)
The following table sets forth information with respect to shares of Freeport-McMoRan Copper & Gold Inc. (FCX) common stock purchased by us during the three months ended
September 30, 2012
:
Period
(a) Total Number
of Shares Purchased
(b) Average
Price Paid Per Share
(c) Total Number of
Shares Purchased as Part
of Publicly Announced Plans or Programs
a
(d) Maximum Number
of Shares That May
Yet Be Purchased Under the Plans or Programs
a
July 1-31, 2012
—
—
—
23,685,500
August 1-31, 2012
—
—
—
23,685,500
September 1-30, 2012
—
—
—
23,685,500
Total
—
—
23,685,500
a.
On July 21, 2008, our Board of Directors approved an increase in our open-market share purchase program for up to 30 million shares, of which 23.7 million shares remain available for purchase. There have been no purchases under this program since 2008. This program does not have an expiration date.
Item 4.
Mine Safety Disclosure.
The safety and health of all employees is our highest priority. Management believes that safety and health considerations are integral to, and compatible with, all other functions in the organization and that proper safety and health management will enhance production and reduce costs. Our approach towards the safety and health of our workforce is to continuously improve performance through implementing robust management systems and providing adequate training, safety incentive and occupational health programs. The information concerning mine safety violations or other regulatory matters required by Section 1503(a) of the Dodd-Frank Wall Street Reform and Consumer Protection Act and Item 104 of Regulation S-K is included in Exhibit 95.1 to this quarterly report on Form 10-Q.
Item 6.
Exhibits.
The exhibits to this report are listed in the Exhibit Index beginning on Page E-1 hereof.
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Table of Contents
FREEPORT-McMoRan COPPER & GOLD INC.
SIGNATURE
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned hereunto duly authorized.
FREEPORT-McMoRan COPPER & GOLD INC.
By:
/s/ Kathleen L. Quirk
Kathleen L. Quirk
Executive Vice President,
Chief Financial Officer & Treasurer
(authorized signatory
and Principal Financial Officer)
Date:
November 2, 2012
70
Table of Contents
FREEPORT-McMoRan COPPER & GOLD INC.
EXHIBIT INDEX
Filed
Exhibit
with this
Incorporated by Reference
Number
Exhibit Title
Form 10-Q
Form
File No.
Date Filed
3.1
Composite Certificate of Incorporation of FCX.
10-Q
001-11307-01
8/6/2010
3.2
Amended and Restated By-Laws of FCX, as amended through February 2, 2010.
8-K
001-11307-01
2/5/2010
4.1
Indenture dated as of February 13, 2012, between FCX and U.S. Bank National Association, as trustee.
8-K
001-11307-01
2/13/2012
4.2
First Supplemental Indenture dated as of February 13, 2012, between FCX and U.S. Bank National Association, as trustee.
8-K
001-11307-01
2/13/2012
4.3
Second Supplemental Indenture dated as of February 13, 2012, between FCX and U.S. Bank National Association, as trustee.
8-K
001-11307-01
2/13/2012
4.4
Third Supplemental Indenture dated as of February 13, 2012, between FCX and U.S. Bank National Association, as trustee.
8-K
001-11307-01
2/13/2012
15.1
Letter from Ernst & Young LLP regarding unaudited interim financial statements.
X
31.1
Certification of Principal Executive Officer pursuant to Rule 13a-14(a)/15d – 14(a).
X
31.2
Certification of Principal Financial Officer pursuant to Rule 13a-14(a)/15d – 14(a).
X
32.1
Certification of Principal Executive Officer pursuant to 18 U.S.C. Section 1350.
X
32.2
Certification of Principal Financial Officer pursuant to 18 U.S.C Section 1350.
X
95.1
Mine Safety and Health Administration Safety Data.
X
101.INS
XBRL Instance Document.
X
101.SCH
XBRL Taxonomy Extension Schema.
X
101.CAL
XBRL Taxonomy Extension Calculation Linkbase.
X
101.DEF
XBRL Taxonomy Extension Definition Linkbase.
X
101.LAB
XBRL Taxonomy Extension Label Linkbase.
X
101.PRE
XBRL Taxonomy Extension Presentation Linkbase.
X
E-1