Interface, Inc.
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Interface, Inc. - 10-Q quarterly report FY


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Table of Contents

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 


 

FORM 10-Q

 


 

xQuarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For Quarterly Period Ended July 3, 2005

 

Commission File Number 0-12016

 


 

INTERFACE, INC.

(Exact name of registrant as specified in its charter)

 


 

GEORGIA 58-1451243

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification No.)

 

2859 PACES FERRY ROAD, SUITE 2000, ATLANTA, GEORGIA 30339

(Address of principal executive offices and zip code)

 

(770) 437-6800

(Registrant’s telephone number, including area code)

 


 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).    Yes  x    No  ¨

 

Shares outstanding of each of the registrant’s classes of common stock at August 8, 2005:

 

Class


 

Number of Shares


Class A Common Stock, $.10 par value per share

 46,061,109

Class B Common Stock, $.10 par value per share

 7,027,599

 



Table of Contents

INTERFACE, INC.

 

INDEX

 

   PAGE

PART I.

  FINANCIAL INFORMATION    
   Item 1.  Financial Statements   3
      Consolidated Condensed Balance Sheets – July 3, 2005 and January 2, 2005  3
      Consolidated Condensed Statements of Operations - Three Months and Six Months Ended July 3, 2005 and July 4, 2004  4
      Consolidated Statements of Comprehensive Loss – Three Months and Six Months Ended July 3, 2005 and July 4, 2004  5
      Consolidated Condensed Statements of Cash Flows – Six Months Ended July 3, 2005 and July 4, 2004  6
      Notes to Consolidated Condensed Financial Statements  7
   Item 2.  Management’s Discussion and Analysis of Financial Condition and Results of Operations  16
   Item 3.  Quantitative and Qualitative Disclosures about Market Risk  20
   Item 4.  Controls and Procedures  20

PART II.

  OTHER INFORMATION    
   Item 1.  Legal Proceedings  20
   Item 2.  Unregistered Sales of Equity Securities and Use of Proceeds  21
   Item 3.  Defaults Upon Senior Securities  21
   Item 4.  Submission of Matters to a Vote of Security Holders  21
   Item 5.  Other Information  21
   Item 6.  Exhibits  21


Table of Contents

PART I - FINANCIAL INFORMATION

 

ITEM 1. FINANCIAL STATEMENTS

 

INTERFACE, INC. AND SUBSIDIARIES

CONSOLIDATED CONDENSED BALANCE SHEETS

(IN THOUSANDS)

 

   JULY 3, 2005

  JANUARY 2, 2005

 
   (UNAUDITED)    

ASSETS

         

CURRENT ASSETS:

         

Cash and Cash Equivalents

  $22,441  $22,164 

Accounts Receivable, net

   150,750   142,228 

Inventories

   149,579   137,618 

Prepaid and Other Expenses

   22,601   18,200 

Deferred Income Taxes

   4,587   4,556 

Assets of Businesses Held for Sale

   13,867   42,788 
   


 


TOTAL CURRENT ASSETS

   363,825   367,554 

PROPERTY AND EQUIPMENT, less accumulated depreciation

   181,312   194,702 

DEFERRED TAX ASSET

   75,481   67,448 

GOODWILL

   195,983   205,913 

OTHER ASSETS

   38,747   34,181 
   


 


   $855,348  $869,798 
   


 


LIABILITIES AND SHAREHOLDERS’ EQUITY CURRENT LIABILITIES:

         

Accounts Payable

  $59,855  $46,466 

Accrued Expenses

   86,437   86,856 

Liabilities of Businesses Held for Sale

   457   5,390 
   


 


TOTAL CURRENT LIABILITIES

   146,749   138,712 

LONG-TERM DEBT, less current maturities

   9,824   —   

SENIOR NOTES

   325,000   325,000 

SENIOR SUBORDINATED NOTES

   135,000   135,000 

DEFERRED INCOME TAXES

   24,476   26,790 

OTHER

   45,892   45,987 
   


 


TOTAL LIABILITIES

   686,941   671,489 
   


 


Minority Interest

   4,258   4,131 
   


 


Commitments and Contingencies

         

SHAREHOLDERS’ EQUITY:

         

Preferred Stock

   —     —   

Common Stock

   5,294   5,243 

Additional Paid-In Capital

   231,068   229,382 

Retained Earnings

   (12,280)  (2,683)

Foreign Currency Translation Adjustment

   (26,165)  (3,996)

Minimum Pension Liability

   (33,768)  (33,768)
   


 


TOTAL SHAREHOLDERS’ EQUITY

   164,149   194,178 
   


 


   $855,348  $869,798 
   


 


 

See accompanying notes to consolidated condensed financial statements.

 

-3-


Table of Contents

INTERFACE, INC. AND SUBSIDIARIES

CONSOLIDATED CONDENSED STATEMENTS OF OPERATIONS

(UNAUDITED)

 

(IN THOUSANDS EXCEPT PER SHARE AMOUNTS)

 

   

THREE

MONTHS

ENDED


  

SIX

MONTHS

ENDED


 
   

JULY 3,

2005


  

JULY 4,

2004


  

JULY 3,

2005


  

JULY 4,

2004


 

NET SALES

  $246,545  $216,213  $481,260  $426,246 

Cost of Sales

   169,317   149,355   332,893   294,567 
   


 


 


 


GROSS PROFIT ON SALES

   77,228   66,858   148,367   131,679 

Selling, General and Administrative Expenses

   56,005   50,988   109,974   102,120 
   


 


 


 


OPERATING INCOME

   21,223   15,870   38,393   29,559 

Interest Expense

   11,506   11,552   23,084   23,357 

Bond Offering Cost

   —     —     —     1,869 

Other Expense

   268   532   868   1,322 
   


 


 


 


INCOME FROM CONTINUING OPERATIONS BEFORE INCOME TAX EXPENSE

   9,449   3,786   14,441   3,011 

Income Tax Expense

   5,509   1,282   7,578   793 
   


 


 


 


Income from Continuing Operations

   3,940   2,504   6,863   2,218 

Loss from Discontinued Operations, Net of Tax

   (9,763)  (2,663)  (14,525)  (5,406)

Loss on Disposal of Discontinued Operations, Net of Tax

   (1,598)  —     (1,935)  —   
   


 


 


 


NET LOSS

  $(7,421) $(159) $(9,597) $(3,188)
   


 


 


 


Earnings (Loss) Per Share – Basic

                 

Continuing Operations

  $0.08  $0.05  $0.13  $0.04 

Discontinued Operations

   (0.19)  (0.05)  (0.28)  (0.10)

Loss on Disposal of Discontinued Operations

   (0.03)  —     (0.04)  —   
   


 


 


 


Loss Per Share – Basic

  $(0.14) $—    $(0.19) $(0.06)
   


 


 


 


Earnings (Loss) Per Share – Diluted

                 

Continuing Operations

  $0.08  $0.05  $0.13  $0.04 

Discontinued Operations

   (0.19)  (0.05)  (0.28)  (0.10)

Loss on Disposal of Discontinued Operations

   (0.03)  —     (0.03)  —   
   


 


 


 


Loss Per Share – Diluted

  $(0.14) $—    $(0.18) $(0.06)
   


 


 


 


Common Shares Outstanding – Basic

   51,398   50,581   51,362   50,474 

Common Shares Outstanding – Diluted

   52,481   51,905   52,622   52,009 

 

See accompanying notes to consolidated condensed financial statements.

 

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Table of Contents

INTERFACE, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF COMPREHENSIVE LOSS

(UNAUDITED)

 

(IN THOUSANDS)

 

   

THREE

MONTHS

ENDED


  

SIX

MONTHS

ENDED


 
   

JULY 3,

2005


  

JULY 4,

2004


  

JULY 3,

2005


  

JULY 4,

2004


 

Net Loss

  $(7,421) $(159) $(9,597) $(3,188)

Other Comprehensive Loss, Foreign Currency Translation Adjustment

   (13,089)  71   (22,169)  (1,313)
   


 


 


 


Comprehensive Loss

  $(20,510) $(88) $(31,766) $(4,501)
   


 


 


 


 

See accompanying notes to consolidated condensed financial statements.

 

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Table of Contents

INTERFACE, INC. AND SUBSIDIARIES

CONSOLIDATED CONDENSED STATEMENTS OF CASH FLOWS

(UNAUDITED)

 

(IN THOUSANDS)

 

   SIX MONTHS ENDED

 
   

JULY 3,

2005


  

JULY 4,

2004


 

OPERATING ACTIVITIES:

         

Net loss

  $(9,597) $(3,188)

Impairment of fixed assets, related to discontinued operations

   3,466   —   

Loss from discontinued operations

   11,059   5,406 

Loss on disposal of discontinued operations

   1,935   —   
   


 


Income from continuing operations

   6,863   2,218 

Adjustments to reconcile income (loss) to cash provided by (used in) operating activities:

         

Depreciation and amortization

   16,194   17,811 

Deferred income taxes and other

   (10,740)  (4,553)

Working capital changes:

         

Accounts receivable

   (12,063)  (1,775)

Inventories

   (15,476)  (12,787)

Prepaid expenses

   (6,231)  (3,252)

Accounts payable and accrued expenses

   16,136   3,727 
   


 


Cash provided by (used in) continuing operations

   (5,317)  1,389 

Cash provided by (used in) discontinued operations

   7,859   (8,190)
   


 


CASH PROVIDED BY (USED IN) OPERATING ACTIVITIES:

   2,542   (6,801)
   


 


INVESTING ACTIVITIES:

         

Capital expenditures

   (5,832)  (9,351)

Cash proceeds from sale of discontinued operations

   551   —   

Investment in intellectual property

   (2,700)  —   

Other

   (3,022)  (97)
   


 


CASH USED IN INVESTING ACTIVITIES:

   (11,003)  (9,448)
   


 


FINANCING ACTIVITIES:

         

Net borrowing of long-term debt

   9,825   16,645 

Issuance of senior subordinated notes

   —     135,000 

Repurchase of senior subordinated notes

   —     (120,000)

Debt issuance cost

   —     (3,963)

Proceeds from issuance of common stock

   722   1,105 
   


 


CASH PROVIDED BY FINANCING ACTIVITIES:

   10,547   28,787 
   


 


Net cash provided by operating, investing and financing activities

   2,086   12,538 

Effect of exchange rate changes on cash

   (1,809)  98 
   


 


CASH AND CASH EQUIVALENTS:

         

Net change during the period

   277   12,636 

Balance at beginning of period

   22,164   2,890 
   


 


Balance at end of period

  $22,441  $15,526 
   


 


 

See accompanying notes to consolidated condensed financial statements.

 

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Table of Contents

INTERFACE, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED CONDENSED FINANCIAL STATEMENTS

 

NOTE 1 - CONDENSED FOOTNOTES

 

As contemplated by the Securities and Exchange Commission (the “Commission”) instructions to Form 10-Q, the following footnotes have been condensed and, therefore, do not contain all disclosures required in connection with annual financial statements. Reference should be made to the Company’s year-end financial statements and notes thereto contained in its Annual Report on Form 10-K for the fiscal year ended January 2, 2005, as filed with the Commission.

 

The financial information included in this report has been prepared by the Company, without audit. In the opinion of management, the financial information included in this report contains all adjustments (all of which are normal and recurring) necessary for a fair presentation of the results for the interim periods. Nevertheless, the results shown for interim periods are not necessarily indicative of results to be expected for the full year. The January 2, 2005, consolidated balance sheet data was derived from audited financial statements, but does not include all disclosures required by accounting principles generally accepted in the United States.

 

The Company committed to a plan to exit its owned Re:Source dealer businesses (as well as a small Australian dealer business and a small residential fabrics business), and in the third quarter 2004 the Company began to dispose of several of the dealer subsidiaries. The results of operations and related disposal costs, gains and losses for these businesses are classified as discontinued operations for all periods presented.

 

Additionally, certain prior period amounts have been reclassified to conform to the current period presentation.

 

NOTE 2 - INVENTORIES

 

Inventories are summarized as follows:

 

   July 3, 2005

  January 2, 2005

   (In thousands)

Finished Goods

  $86,019  $81,962

Work in Process

   17,399   14,022

Raw Materials

   46,161   41,634
   

  

   $149,579  $137,618
   

  

 

NOTE 3 – EARNINGS (LOSS) PER SHARE

 

Basic earnings (loss) per share is computed by dividing net income (loss) to common shareholders by the weighted average number of shares of Class A and Class B Common Stock outstanding during the period. Shares issued or reacquired during the period have been weighted for the portion of the period that they were outstanding. Diluted earnings (loss) per share is calculated in a manner consistent with that of basic earnings (loss) per share while giving effect to all potentially dilutive common shares that were outstanding during the period. The computation of diluted earnings (loss) per share does not assume conversion or exercise of securities that would have an anti-dilutive effect on earnings (loss) per share. For the three-month and six-month periods ended July 3, 2005, outstanding options to purchase 995,000 and 703,000 shares of common stock were not included in the computation of diluted earnings per share as the exercise prices of these options were greater than the average market price of the common shares during these periods. For the three-month and six-month periods ended July 4, 2004, outstanding options to purchase 661,000 and 701,000 shares of common stock were not included in the computation of diluted earnings per share as the exercise prices of these options were greater than the average market price of the common shares during these periods.

 

-7-


Table of Contents

The following is a reconciliation from basic loss per share to diluted loss per share for the three-month and six-month periods ended July 3, 2005, and July 4, 2004, respectively.

 

For the Three-Month Period Ended


  Net Income (Loss)

  

Average Shares

Outstanding


  

Earnings (Loss)

Per Share


 
   (In Thousands Except Per Share Amounts) 

July 3, 2005

  $(7,421) 51,398  $(0.14)

Effect of Dilution:

            

Options

   —    1,083   —   
   


 
  


Diluted

  $(7,421) 52,481  $(0.14)
   


 
  


July 4, 2004

  $(159) 50,581  $—   

Effect of Dilution:

            

Options

   —    1,324   —   
   


 
  


Diluted

  $(159) 51,905  $—   
   


 
  


For the Six-Month Period Ended


  Net Income (Loss)

  

Average Shares

Outstanding


  

Earnings (Loss)

Per Share


 
   (In Thousands Except Per Share Amounts) 

July 3, 2005

  $(9,597) 51,362  $(0.19)

Effect of Dilution:

            

Options

   —    1,260   —   
   


 
  


Diluted

  $(9,597) 52,622  $(0.18)
   


 
  


July 4, 2004

  $(3,188) 50,474  $(0.06)

Effect of Dilution:

            

Options

   —    1,535   —   
   


 
  


Diluted

  $(3,188) 52,009  $(0.06)
   


 
  


 

NOTE 4 - INCOME TAXES

 

As further described below in Note 12, the American Jobs Creation Act of 2004 provides for a special one-time tax deduction of 85 percent of certain foreign earnings that are repatriated. During the quarter ended July 3, 2005, the Company repatriated $10.5 million of such foreign earnings. Consequently, the Company recorded a provision for taxes on such foreign earnings of approximately $1.6 million in the second quarter of 2005 related to the repatriation. The Company will continue to evaluate during the course of the year what additional amounts, if any, to repatriate and reinvest. The Company expects to be in a position to finalize its assessment by January 1, 2006.

 

NOTE 5 - SEGMENT INFORMATION

 

Based on the quantitative thresholds specified in Statement of Financial Accounting Standards (“SFAS”) No. 131, “Disclosures about Segments of an Enterprise and Related Information,” the Company has determined that it has four reportable segments: (1) the Modular Carpet segment, which includes its Interface, Heuga and InterfaceFLOR modular carpet businesses, (2) the Bentley Prince Street segment, which includes its Bentley and Prince Street broadloom, modular carpet and area rug businesses, (3) the Fabrics Group segment, which includes all of its fabrics businesses worldwide, and (4) the Specialty Products segment, which includes Pandel, Inc., a producer of vinyl carpet tile backing and specialty mat and foam products, and also includes the Company’s Intersept antimicrobial sales and licensing program. (The former segment known as the Re:Source Network, which primarily encompassed the Company’s owned Re:Source dealers that provided carpet installation and maintenance services in the United States, is now reported as discontinued operations in the accompanying consolidated condensed statements of operations.)

 

        The accounting policies of the operating segments are the same as those described in the Summary of Significant Accounting Policies contained in the Company’s Annual Report on Form 10-K for the fiscal year ended January 2, 2005, as filed with the Commission. Segment amounts disclosed are prior to any elimination entries made in consolidation, except in the case of Net Sales, where intercompany sales have been eliminated. The chief operating decision maker evaluates performance of the segments based on operating income. Costs excluded from this profit measure primarily consist of allocated corporate expenses, interest/other expense and income taxes. Corporate expenses are primarily comprised of corporate overhead expenses. Assets not identifiable to any individual segment are corporate assets, which are primarily comprised of cash and cash equivalents, short-term investments, intangible assets and intercompany amounts, which are eliminated in consolidation.

 

-8-


Table of Contents

Segment Disclosures

 

Summary information by segment follows:

 

   

Modular

Carpet


  

Bentley

Prince Street


  Fabrics
Group


  

Specialty

Products


  Total

   (In thousands)

Three Months Ended

                    

July 3, 2005

                    

Net sales

  $163,681  $29,468  $49,545  $3,851  $246,545

Depreciation and amortization

   3,742   411   2,690   39   6,882

Operating income

   21,379   493   148   215   22,235

Three Months Ended

                    

July 4, 2004

                    

Net sales

  $137,002  $29,330  $46,899  $2,982  $216,213

Depreciation and amortization

   3,568   425   2,753   45   6,791

Operating income (loss)

   14,390   (612)  1,966   (112)  15,632

Six Months Ended

                    

July 3, 2005

                    

Net sales

  $317,208  $57,530  $98,007  $8,515  $481,260

Depreciation and amortization

   7,047   807   5,686   78   13,618

Operating income

   37,874   968   1,113   429   40,384

Six Months Ended

                    

July 4, 2004

                    

Net sales

  $270,205  $56,332  $93,664  $6,045  $426,246

Depreciation and amortization

   7,129   859   5,594   90   13,672

Operating income (loss)

   27,473   (945)  3,430   (13)  29,945

Total assets as of

                    

July 3, 2005

  $471,500  $118,256  $211,861  $4,021  $805,638

January 2, 2005

   490,908   112,541   217,554   4,178   825,181

 

A reconciliation of the Company’s total segment operating income (loss), depreciation and amortization, and assets to the corresponding consolidated amounts follows:

 

   Three Months Ended

  Six Months Ended

 
   July 3, 2005

  July 4, 2004

  July 3, 2005

  July 4, 2004

 
   (In thousands)  (In thousands) 

DEPRECIATION AND AMORTIZATION

                 

Total segment depreciation and amortization

  $6,882  $6,791  $13,618  $13,672 

Corporate depreciation and amortization

   1,205   1,756   2,576   4,139 
   


 

  


 


Reported depreciation and amortization

  $8,087  $8,547  $16,194  $17,811 
   


 

  


 


OPERATING INCOME

                 

Total segment operating income

  $22,235  $15,632  $40,384  $29,945 

Corporate expenses and other reconciling amounts

   (1,012)  238   (1,991)  (386)
   


 

  


 


Reported operating income

  $21,223  $15,870  $38,393  $29,559 
   


 

  


 


         July 3, 2005

  January 2, 2005

 
         (In thousands) 

ASSETS

             

Total segment assets

          $805,638  $825,181 

Discontinued operations

           13,867   42,788 

Corporate assets and eliminations

           35,843   1,829 
           


 


Reported total assets

          $855,348  $869,798 
           


 


 

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Table of Contents

NOTE 6 - LONG-TERM DEBT

 

Under the Company’s revolving credit facility, the maximum aggregate amount of loans and letters of credit available to the Company at any one time is $100 million, subject to a borrowing base limitation. The revolving credit facility matures on October 1, 2007. The revolving credit facility includes a domestic U.S. Dollar syndicated loan and letter of credit facility up to the lesser of (1) $100 million, or (2) a borrowing base equal to the sum of specified percentages of eligible accounts receivable, finished goods inventory and raw materials inventory in the U.S. (the percentages and eligibility requirements for the domestic borrowing base are specified in the credit facility), less certain reserves. Any advances to the Company or Interface Europe B.V. under the domestic loan facility will reduce borrowing availability under the entire revolving credit facility. The revolving credit facility also includes a multicurrency syndicated loan and letter of credit facility in British Pounds and Euros of up to the lesser of (1) the equivalent of U.S. $15 million, or (2) a borrowing base equal to the sum of specified percentages of eligible accounts receivable and finished goods inventory of Interface Europe, Ltd. and certain of its subsidiaries (the percentages and eligibility requirements for the multicurrency borrowing base are specified in the credit facility), less certain reserves. Any advances under the multicurrency loan facility will reduce borrowing availability under the domestic loan facility.

 

Interest on borrowings and letters of credit under the revolving credit facility is charged at varying rates computed by applying a margin (ranging from 0.0-3.5%) over a baseline rate (such as the prime interest rate or LIBOR), depending on the type of borrowing and the Company’s fixed charge coverage ratio. In addition, the Company pays an unused line fee on the facility ranging from 0.375-1.0%, depending on the Company’s fixed charge coverage ratio. The revolving credit facility is secured by substantially all of the assets of Interface, Inc. and its domestic subsidiaries (subject to exceptions for certain immaterial subsidiaries), including all of the stock of its domestic subsidiaries and up to 65% of the stock of its first-tier material foreign subsidiaries. The multicurrency loan facility is secured by substantially all of the assets of Interface Europe, Ltd. and its material subsidiaries. Those collateral documents provide that, if an event of default occurs under the revolving credit facility, the lenders’ collateral agent may, upon the request of the specified percentage of lenders, exercise remedies with respect to the collateral that include foreclosing mortgages on the Company’s real estate assets, taking possession of or selling its personal property assets, collecting its accounts receivable, or exercising proxies to take control of the pledged stock of its domestic and first-tier material foreign subsidiaries.

 

On June 14, 2005, the Company amended its revolving credit facility. The amendment, among other things, (1) changed the domestic borrowing base calculation to increase the amount of borrowing availability, and (2) changed a negative covenant to allow the Company to repay or repurchase up to $25 million of its senior or senior subordinated notes.

 

The Company is currently in compliance under the revolving credit facility and anticipates that it will remain in compliance with the covenants.

 

As of July 3, 2005, $11.4 million in borrowings (which includes $1.5 million of short-term borrowings) at a weighted-average interest rate of 6.5% and $17.4 million in letters of credit were outstanding under the revolving credit facility. As of July 3, 2005, the Company could have incurred $71.4 million of additional borrowings under its revolving credit facility.

 

As of July 3, 2005, the estimated fair values (based on then-current market prices) of the 9.5% Senior Subordinated Notes due 2014, the 10.375% Senior Notes due 2010 and the 7.3% Senior Notes due 2008 were $137.4 million, $193.8 million and $152.3 million, respectively.

 

NOTE 7 - STOCK-BASED COMPENSATION

 

The Company uses the intrinsic value method of accounting for employee stock options in accordance with Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees,” as allowed under the provisions of SFAS No. 123, “Accounting for Stock-Based Compensation.” Compensation expense related to stock option plans was not material for the three-month or six-month periods ended July 3, 2005, and July 4, 2004, respectively.

 

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Table of Contents

The following table includes disclosures required by SFAS No. 123, as amended by SFAS No. 148, “Accounting for Stock-Based Compensation - Transition and Disclosure,” and illustrates the effect on net loss and loss per share as if the Company had applied the fair value recognition provisions of SFAS No. 123:

 

   Three Months Ended

  Six Months Ended

 
   July 3, 2005

  July 4, 2004

  July 3, 2005

  July 4, 2004

 
   

(In thousands,

except per share amounts)

  

(In thousands,

except per share amounts)

 

Net loss as reported

  $(7,421) $(159) $(9,597) $(3,188)

Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects

   (119)  (327)  (272)  (653)
   


 


 


 


Pro forma net loss

  $(7,540) $(486) $(9,869) $(3,841)
   


 


 


 


Basic loss per share as reported

  $(0.14) $—    $(0.19) $(0.06)

Basic pro forma loss per share

  $(0.15) $(0.01) $(0.19) $(0.08)

Diluted loss per share as reported

  $(0.14) $—    $(0.18) $(0.06)

Diluted pro forma loss per share

  $(0.14) $(0.01) $(0.19) $(0.07)

 

The fair value of options at the date of grant was estimated using the Black-Scholes option pricing model.

 

Restricted Stock Awards

 

During the six-month periods ended July 3, 2005, and July 4, 2004, restricted stock awards were granted for 386,000 and 207,000 shares, respectively, of Class B Common Stock. These shares vest with respect to each recipient over a three to five-year period from the date of grant, provided the individual remains in the employment or service of the Company as of the vesting date. Additionally, these shares (or a portion thereof) could vest earlier upon the attainment of certain performance criteria, in the event of a change in control of the Company, or upon involuntary termination without cause.

 

NOTE 8 - EMPLOYEE BENEFIT PLANS

 

The following tables provide the components of net periodic benefit cost for the three-month and six-month periods ended July 3, 2005, and July 4, 2004, respectively:

 

   Three Months Ended

  Six Months Ended

 

Defined Benefit Retirement Plan (Europe)


  July 3, 2005

  July 4, 2004

  July 3, 2005

  July 4, 2004

 
   (In thousands)  (In thousands) 

Service cost

  $654  $700  $1,317  $1,322 

Interest cost

   2,597   2,728   5,226   5,085 

Expected return on assets

   (2,693)  (2,604)  (5,420)  (4,613)

Amortization of prior service costs

   6   13   12   26 

Recognized net actuarial (gains)/losses

   639   775   1,285   1,562 

Amortization of transition obligation

   44   32   89   66 
   


 


 


 


Net periodic benefit cost

  $1,247  $1,644  $2,509  $3,448 
   


 


 


 


   Three Months Ended

  Six Months Ended

 

Salary Continuation Plan (SCP)


  July 3, 2005

  July 4, 2004

  July 3, 2005

  July 4, 2004

 
   (In thousands)  (In thousands) 

Service cost

  $55  $45  $110  $90 

Interest cost

   198   192   396   384 

Amortization of transition obligation

   55   55   110   110 

Amortization of prior service cost

   12   12   24   24 

Amortization of (gain)/loss

   68   73   136   146 
   


 


 


 


Net periodic benefit cost

  $388  $377  $776  $754 
   


 


 


 


 

NOTE 9 - DISCONTINUED OPERATIONS

 

The Company committed to a plan to exit its owned Re:Source dealer businesses, and in the third quarter of 2004 the Company began to dispose of several of the dealer subsidiaries. Therefore, the results of operations for the owned Re:Source dealer businesses, as well as the Company’s small Australian dealer and small residential fabrics businesses that management also decided to exit, are reported as discontinued operations. In connection with this action, the Company also has recorded write-downs for the impairment of assets and goodwill of $21.0 million ($3.5 million of which was recorded in the first six months of 2005) and $29.0 million, respectively.

 

-11-


Table of Contents

As of July 3, 2005, the Company had sold (or contracted to sell) a total of nine dealer businesses. Eight of the nine businesses were sold (or contracted to sell) to either the general managers of the respective businesses or an entity in which the general manager participated. The Company has terminated all ongoing operations of the other six owned dealer businesses, and in some cases is completing their wind-down through subcontracting arrangements. The Company recorded an after tax loss of $1.9 million ($1.6 million of which was recorded in the second quarter of 2005) in the first six months of 2005 related to Re:Source dealer business dispositions.

 

Summary operating results for the discontinued operations are as follows:

 

   Three Months Ended

  Six Months Ended

 
   July 3, 2005

  July 4, 2004

  July 3, 2005

  July 4, 2004

 
   (In thousands)  (In thousands) 

Net sales

  $9,415  $37,924  $26,728  $77,135 

Income (loss) on operations before taxes on income

   (15,000)  (4,025)  (22,826)  (8,195)

Income tax expense (benefit)

   (5,237)  (1,362)  (8,301)  (2,789)

Income (loss) on operations, net of tax

   (6,765)  (2,663)  (11,059)  (5,406)

Impairment loss, net of tax

   (2,998)  —     (3,466)  —   

 

Assets and liabilities, including reserves, related to the discontinued operations that were held for sale consist of the following:

 

   July 3, 2005

  January 2, 2005

   (In thousands)

Current assets

  $12,662  $37,918

Property and equipment

   789   1,921

Other assets

   416   2,949

Current liabilities

   —     4,359

Other liabilities

   457   1,031

 

NOTE 10 - SUPPLEMENTAL CASH FLOW INFORMATION

 

Cash payments for interest amounted to approximately $21.8 million and $19.4 million for the six-month periods ended July 3, 2005, and July 4, 2004, respectively. Income tax payments amounted to approximately $3.2 million and $4.2 million, for the six-month periods ended July 3, 2005, and July 4, 2004, respectively.

 

NOTE 11 - SUPPLEMENTAL CONDENSED CONSOLIDATING GUARANTOR FINANCIAL STATEMENTS

 

The Guarantor Subsidiaries, which consist of the Company’s principal domestic subsidiaries, are guarantors of the Company’s 10.375% senior notes due 2010, its 7.3% senior notes due 2008, and its 9.5% senior subordinated notes due 2014. The Supplemental Guarantor Financial Statements are presented herein pursuant to requirements of the Commission.

 

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Table of Contents

INTERFACE, INC. AND SUBSIDIARIES

 

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS

FOR THE THREE MONTHS ENDED JULY 3, 2005

 

   

GUARANTOR

SUBSIDIARIES


  

NON-

GUARANTOR

SUBSIDIARIES


  

INTERFACE, INC.

(PARENT

CORPORATION)


  

CONSOLIDATION

AND

ELIMINATION

ENTRIES


  

CONSOLIDATED

TOTALS


 
   (IN THOUSANDS) 

Net sales

  $177,144  $111,126  $—    $(41,725) $246,545 

Cost of sales

   136,615   74,427   —     (41,725)  169,317 
   


 

  


 


 


Gross profit on sales

   40,529   36,699   —     —     77,228 

Selling, general and administrative expenses

   26,601   23,609   5,795   —     56,005 
   


 

  


 


 


Operating income (loss)

   13,928   13,090   (5,795)  —     21,223 

Interest/Other expense

   3,088   1,226   7,460   —     11,774 
   


 

  


 


 


Income (loss) before taxes on income and equity in income of subsidiaries

   10,840   11,864   (13,255)  —     9,449 

Income tax expense (benefit)

   3,802   4,837   (3,130)  —     5,509 

Equity in income (loss) of subsidiaries

   —     —     5,704   (5,704)  —   
   


 

  


 


 


Income (loss) from continuing operations

   7,038   7,027   (4,421)  (5,704)  3,940 

Loss on discontinued operations, net of tax

   (9,763)  —     —     —     (9,763)

Loss on disposal of discontinued operations, net of tax

   (1,598)  —     —     —     (1,598)
   


 

  


 


 


Net income (loss)

  $(4,323) $7,027  $(4,421) $(5,704) $(7,421)
   


 

  


 


 


 

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS

FOR THE SIX MONTHS ENDED JULY 3, 2005

 

   

GUARANTOR

SUBSIDIARIES


  

NON-

GUARANTOR

SUBSIDIARIES


  

INTERFACE, INC.

(PARENT

CORPORATION)


  

CONSOLIDATION

AND

ELIMINATION

ENTRIES


  

CONSOLIDATED

TOTALS


 
   (IN THOUSANDS) 

Net sales

  $325,883  $220,316  $—    $(64,939) $481,260 

Cost of sales

   250,574   147,258   —     (64,939)  332,893 
   


 

  


 


 


Gross profit on sales

   75,309   73,058   —     —     148,367 

Selling, general and administrative expenses

   51,240   47,061   11,673   —     109,974 
   


 

  


 


 


Operating income (loss)

   24,069   25,997   (11,673)  —     38,393 

Interest/Other expense

   7,097   2,744   14,111   —     23,952 
   


 

  


 


 


Income (loss) before taxes on income and equity in income of subsidiaries

   16,972   23,253   (25,784)  —     14,441 

Income tax expense (benefit)

   5,270   8,990   (6,682)  —     7,578 

Equity in income (loss) of subsidiaries

   —     —     9,505   (9,505)  —   
   


 

  


 


 


Income (loss) from continuing operations

   11,702   14,263   (9,597)  (9,505)  6,863 

Loss on discontinued operations, net of tax

   (14,525)  —     —     —     (14,525)

Loss on disposal of discontinued operations, net of tax

   (1,935)  —     —     —     (1,935)
   


 

  


 


 


Net income (loss)

  $(4,758) $14,263  $(9,597) $(9,505) $(9,597)
   


 

  


 


 


 

 

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Table of Contents

CONDENSED CONSOLIDATING BALANCE SHEET

JULY 3, 2005

 

   

GUARANTOR

SUBSIDIARIES


  

NON-

GUARANTOR

SUBSIDIARIES


  

INTERFACE, INC.

(PARENT

CORPORATION)


  

CONSOLIDATION

AND

ELIMINATION

ENTRIES


  

CONSOLIDATED

TOTALS


 
   (IN THOUSANDS) 

ASSETS

                     

Current Assets:

                     

Cash and cash equivalents

  $—    $21,387  $1,054  $—    $22,441 

Accounts receivable

   81,031   67,691   2,028   —     150,750 

Inventories

   91,877   57,702   —     —     149,579 

Prepaids and deferred income taxes

   12,201   9,578   5,409   —     27,188 

Assets of businesses held for sale

   13,203   664   —     —     13,867 
   


 


 


 


 


Total current assets

   198,312   157,022   8,491   —     363,825 

Property and equipment less accumulated depreciation

   108,378   67,315   5,619   —     181,312 

Investment in subsidiaries

   168,823   75,823   184,526   (429,172)  —   

Goodwill

   108,075   87,908   —     —     195,983 

Other assets

   10,383   31,184   72,661   —     114,228 
   


 


 


 


 


   $593,971  $419,252  $271,297  $(429,172) $855,348 
   


 


 


 


 


LIABILITIES AND SHAREHOLDERS’ EQUITY

                     

Current Liabilities

  $50,015  $67,181  $29,553  $—    $146,749 

Long-term debt, less current maturities

   —     —     9,824   —     9,824 

Senior notes and senior subordinated notes

   —     —     460,000   —     460,000 

Deferred income taxes

   14,899   7,287   2,290   —     24,476 

Other

   8,998   33,770   3,124   —     45,892 
   


 


 


 


 


Total liabilities

   73,912   108,238   504,791   —     686,941 

Minority interests

   —     4,258   —     —     4,258 

Redeemable preferred stock

   57,891   —     —     (57,891)  —   

Common stock

   94,145   102,199   5,294   (196,344)  5,294 

Additional paid-in capital

   191,411   12,525   231,068   (203,936)  231,068 

Retained earnings

   180,607   243,721   (465,607)  28,999   (12,280)

Foreign currency translation adjustment

   (3,995)  (17,921)  (4,249)  —     (26,165)

Minimum pension liability

   —     (33,768)  —     —     (33,768)
   


 


 


 


 


   $593,971  $419,252  $271,297  $(429,172) $855,348 
   


 


 


 


 


 

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS

FOR THE SIX MONTHS

ENDED JULY 3, 2005

 

   

GUARANTOR

SUBSIDIARIES


  

NON-

GUARANTOR

SUBSIDIARIES


  

INTERFACE, INC.

(PARENT

CORPORATION)


  

CONSOLIDATION

AND

ELIMINATION
ENTRIES


  

CONSOLIDATED

TOTALS


 
   (IN THOUSANDS) 

Net cash provided by (used for) operating activities

  $6,823  $1,324  $(5,605) $—    $2,542 

Cash flows from investing activities:

                     

Purchase of plant and equipment

   (5,390)  (1,559)  1,117   —     (5,832)

Cash proceeds from sale of discontinued operations

   551   —     —     —     551 

Other

   (1,949)  —     (3,773)  —     (5,722)
   


 


 


 

  


Net cash used for investing activities

   (6,788)  (1,559)  (2,656)  —     (11,003)
   


 


 


 

  


Cash flows from financing activities:

                     

Net borrowings

   —     —     9,825   —     9,825 

Proceeds from issuance of common stock

   —     —     722   —     722 

Other

   (34)  33   1   —     —   
   


 


 


 

  


Net cash provided by (used for) financing activities

   (34)  33   10,548   —     10,547 
   


 


 


 

  


Effect of exchange rate change on cash

   (1)  (1,808)  —     —     (1,809)

Net increase (decrease) in cash

   —     (2,010)  2,287   —     277 

Cash at beginning of period

   —     23,397   (1,233)  —     22,164 
   


 


 


 

  


Cash at end of period

  $—    $21,387  $1,054  $—    $22,441 
   


 


 


 

  


 

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NOTE 12 - RECENT ACCOUNTING PRONOUNCEMENTS

 

In June 2005, the Financial Accounting Standards Board (“FASB”) issued FASB Staff Position No. 143-1 (“FSP FAS No. 143-1”), “Accounting for Electronic Equipment Waste Obligations.” FSP FAS No. 143-1 addresses the accounting for obligations associated with the Directive 2002/96/EC on Waste Electrical and Electronic Equipment adopted by the European Union (“EU”). FSP FAS No. 143-1 is effective upon the later of the first reporting period that ends after June 8, 2005, or the date that the EU-member country adopts the law. FSP FAS No. 143-1 did not have a material impact on the Company’s consolidated financial statements.

 

In May 2005, the FASB issued Statement of Financial Accounting Standards (“SFAS”) No. 154, “Accounting Changes and Error Corrections – a replacement of APB No. 20 and FASB Statement No. 3.” SFAS No. 154 changes the requirements of accounting for and reporting a change in accounting principle and applies to all voluntary changes in accounting principle and changes required by an accounting pronouncement, in the event that the accounting pronouncement does not include specific transition provisions. SFAS No. 154 requires retrospective application to prior periods’ financial statements of changes in accounting principle, unless it is impracticable. SFAS No. 154 also requires that a change in the method of depreciation, amortization or depletion of long-lived, non-financial assets be accounted for as a change in accounting estimate effected by a change in accounting principle. The guidance contained in APB Opinion No. 20, “Accounting Changes,” for reporting the correction of an error was carried forward in SFAS No. 154 without change. SFAS No. 154 is effective for accounting changes and corrections of errors made in fiscal years beginning after December 15, 2005. Accordingly, the Company will adopt SFAS No. 154 on January 2, 2006.

 

In March 2005, the FASB issued FASB Interpretation (“FIN”) No. 47, “Accounting for Conditional Asset Retirement Obligations – An Interpretation of FASB Statement No. 143” (“FIN 47”), which will result in (a) more consistent recognition of liabilities relating to asset retirement obligations, (b) more information about expected future cash outflows associated with those obligations, and (c) more information about investments in long-lived assets because additional asset retirement costs will be recognized as part of the carrying amounts of the assets. FIN 47 clarifies that the term “conditional asset retirement obligation” as used in SFAS No. 143, “Accounting for Asset Retirement Obligations,” refers to a legal obligation to perform an asset retirement activity in which the timing and (or) method of settlement are conditional on a future event that may or may not be within the control of the entity. The obligation to perform the asset retirement activity is unconditional even though uncertainty exists about the timing and (or) method of settlement. Uncertainty about the timing and (or) method of settlement of a conditional asset retirement obligation should be factored into the measurement of the liability when sufficient information exists. FIN 47 also clarifies when an entity would have sufficient information to reasonably estimate the fair value of an asset retirement obligation. FIN 47 is effective no later than the end of fiscal years ending after December 15, 2005. The Company plans to adopt FIN 47 at the end of its 2005 fiscal year and does not believe that the adoption will have a material impact on its consolidated financial statements.

 

In December 2004, the FASB issued SFAS No. 123R, “Share-Based Payment.” This statement is a revision to SFAS No. 123, “Accounting for Stock-Based Compensation,” and supersedes APB Opinion No. 25, “Accounting for Stock Issued to Employees.” This statement establishes standards for the accounting for transactions in which an entity exchanges its equity instruments for goods or services, primarily focusing on the accounting for transactions in which an entity obtains employee services in share-based payment transactions. Companies will be required to measure the cost of employee services received in exchange for an award of equity instruments based on the grant-date fair value of the award (with limited exceptions). That cost will be recognized over the period during which an employee is required to provide service – the requisite service period (usually the vesting period), in exchange for the award. The grant-date fair value of employee share options and similar instruments will be estimated using option-pricing models. If an equity award is modified after the grant date, incremental compensation cost will be recognized in an amount equal to the excess of the fair value of the modified award over the fair value of the original award immediately before the modification. SFAS No. 123R will be effective for fiscal years beginning after June 15, 2005, due to the Securities and Exchange Commission’s Rule 2005-57, which amended the effective date of SFAS No. 123R. Accordingly, the Company will adopt SFAS No. 123R on January 2, 2006. The Company is currently evaluating the provisions of SFAS No. 123R and has not determined the impact that this Statement will have on its consolidated financial statements.

 

In December 2004, the FASB issued FASB Staff Position No. 109-1 (“FSP FAS No. 109-1”), “Application of FASB Statement No. 109, ‘Accounting for Income Taxes,’ to the Tax Deduction on Qualified Production Activities Provided by the American Jobs Creation Act of 2004.” The American Jobs Creation Act (“AJCA”) of 2004 introduces a special tax deduction of up to 9.0 percent (when fully phased-in), of the lesser of “qualified production activities income” or taxable income. FSP FAS 109-1 clarifies that this tax deduction should be accounted for as a special tax deduction in accordance with SFAS No. 109. FSP FAS No. 109-1 did not have a material impact on the Company’s consolidated financial statements.

 

In December 2004, the FASB issued FASB Staff Position No. 109-2 (“FSP FAS No. 109-2”), “Accounting and Disclosure Guidance for the Foreign Earnings Repatriation Provision within the American Jobs Creation Act of 2004.” FSP FAS No. 109-2 will amend the existing accounting literature that requires companies to record deferred taxes on foreign earnings, unless they intend to indefinitely reinvest those earnings outside the U.S. This pronouncement will temporarily allow companies that are evaluating whether to repatriate foreign earnings under the AJCA to delay recognizing any related taxes until that decision is made. This pronouncement will also require

 

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Table of Contents

companies that are considering repatriating earnings to disclose the status of their evaluation and the potential amounts being considered for repatriation. The AJCA provides for a special one-time tax deduction of 85 percent of certain foreign earnings that are repatriated. As described above in Note 4, during the quarter ended July 3, 2005, the Company repatriated $10.5 million of such foreign earnings. Consequently, the Company has recorded a provision for taxes on such foreign earnings of approximately $1.6 million in the second quarter of 2005 related to such repatriation. The Company will continue to evaluate during the course of the year what additional amounts, if any, to repatriate and reinvest. The Company expects to be in a position to finalize its assessment by January 1, 2006.

 

In December 2004, the FASB issued SFAS No. 153, “Exchanges of Nonmonetary Assets, an amendment of APB Opinion No. 29.” SFAS No. 153 addresses the measurement of exchanges of nonmonetary assets and eliminates the exception from fair value measurement for nonmonetary exchanges of similar productive assets and replaces it with an exception for exchanges that do not have commercial substance. This new standard is effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005. The Company does not believe that the adoption of SFAS No. 153 will have a material impact on its consolidated financial statements.

 

In November 2004, the FASB issued SFAS No. 151, “Inventory Costs, an amendment of Accounting Research Bulletin No. 43, Chapter 4.” SFAS No. 151 clarifies the accounting for abnormal amounts of idle facility expense, freight, handling costs and wasted material. SFAS No. 151 is effective for inventory costs incurred during fiscal years beginning after June 15, 2005. The Company does not believe adoption of SFAS No. 151 will have a material effect on its consolidated financial statements.

 

ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

Our discussions below in this Item 2 are based upon the more detailed discussions about our business, operations and financial condition included in our Annual Report on Form 10-K for the fiscal year ended January 2, 2005, under Item 7 of that Form 10-K. Our discussions here focus on our results during the quarter ended, or as of, July 3, 2005, and the comparable period of 2004 for comparison purposes, and, to the extent applicable, any material changes from the information discussed in that Form 10-K or other important intervening developments or information since that time. These discussions should be read in conjunction with that Form 10-K for more detailed and background information.

 

Forward-Looking Statements

 

This report contains statements which may constitute “forward-looking statements” within the meaning of the Securities Act of 1933, as amended, and the Securities Exchange Act of 1934, as amended by the Private Securities Litigation Reform Act of 1995. Important factors currently known to management that could cause actual results to differ materially from those in forward-looking statements include risks and uncertainties associated with economic conditions in the commercial interiors industry as well as the risks and uncertainties discussed under the heading “Safe Harbor Compliance Statement for Forward-Looking Statements” included in Item 1 of the Company’s Annual Report on Form 10-K for the fiscal year ended January 2, 2005, which discussion is hereby incorporated by reference. The Company undertakes no obligation to update or revise forward-looking statements to reflect changed assumptions, the occurrence of unanticipated events or changes to future operating results over time.

 

Discontinued Operations

 

Over the past few years, our owned Re:Source dealer businesses, which were part of a broader network comprised of both owned and aligned dealers that sell and install floorcovering products, experienced decreased sales volumes and intense pricing pressure, primarily as a result of the economic downturn in the commercial interiors industry. As a result, we decided to exit our owned Re:Source dealer businesses, and in the third quarter of 2004 we began to dispose of several of our dealer subsidiaries. In accordance with SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets,” we have reported the results of operations for the owned Re:Source dealer businesses (as well as the results of operations of a small Australian dealer business and a small residential fabrics business that we also decided to exit), for all periods reflected herein, as “discontinued operations”. Consequently, our discussion of revenues or sales and other results of operations (except for net income or loss amounts), including percentages derived from or based on such amounts, excludes these discontinued operations unless we indicate otherwise.

 

These discontinued operations had net sales of $9.4 million and $37.9 million in the three-month periods ended July 3, 2005, and July 4, 2004, respectively, and had net sales of $26.7 million and $77.1 million in the six-month periods ended July 3, 2005, and July 4, 2004, respectively (these results are included in our statements of operations as part of the “Loss from Discontinued Operations, Net of Taxes”). Loss from operations of these businesses, net of tax, was $9.8 million and $2.7 million in the three-month periods ended July 3, 2005, and July 4, 2004, respectively, and $14.5 million and $5.4 million in the six-month periods ended July 3, 2005, and July 4, 2004, respectively. The Company recorded a $3.5 million write-down ($3.0 million of which was recorded during the second quarter of 2005), net of taxes, for the impairment of assets during the first six months of 2005, to adjust the carrying value of the assets of these businesses to their net realizable value.

 

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Table of Contents

As of July 3, 2005, we had sold (or contracted to sell) nine of the fifteen dealer businesses that we owned at the time we committed to the exit activities. (We completed the last in the series of nine sale transactions on July 28, 2005.) Eight of the nine businesses were sold to either the general managers of the respective businesses or an entity in which the general manager participated. We have terminated all ongoing operations of the other six owned dealer businesses, and in some cases we are completing their wind-down through subcontracting arrangements. During the first six months of 2005, we recorded a loss of $1.9 million ($1.6 million of which was recorded during the second quarter of 2005) in connection with the disposal of certain of these businesses.

 

General

 

During the quarter ended July 3, 2005, we had net sales of $246.5 million and a net loss of $7.4 million, or $0.14 per diluted share, compared with net sales of $216.2 million and a net loss of $0.2 million, or $0.00 per diluted share, in the comparable period last year. During the first six months of fiscal 2005 (which was a 26-week period), we had net sales of $481.3 million and a net loss of $10.0 million, or $0.18 per diluted share, compared with net sales of $426.2 million and a net loss of $3.2 million, or $0.06 per diluted share, in the comparable period last year (which was a 27-week period). Our net losses for the three-month and six-month periods ended July 3, 2005 (despite increases in both sales and operating income compared with the prior year periods) are the result of the operational losses and write-downs associated with our discontinued operations, as discussed above. The 26 weeks versus the 27 weeks included in the respective 2005 and 2004 six-month periods are a factor in certain of the comparisons reflected below.

 

Results of Operations

 

The following table presents, as a percentage of net sales, certain items included in our Consolidated Statements of Operations for the three-month and six-month periods ended July 3, 2005, and July 4, 2004, respectively:

 

   Three Months Ended

  Six Months Ended

 
   07/03/05

  07/04/04

  07/03/05

  07/04/04

 

Net sales

  100.0% 100.0% 100.0% 100.0%

Cost of sales

  68.7  69.1  69.2  69.1 
   

 

 

 

Gross profit on sales

  31.3  30.9  30.8  30.9 

Selling, general and administrative expenses

  22.7  23.6  22.9  24.0 
   

 

 

 

Operating income

  8.6  7.3  8.0  6.9 

Interest/Other expense

  4.8  5.6  5.0  6.2 
   

 

 

 

Income from continuing operations before tax expense

  3.8  1.8  3.0  0.7 

Income tax expense

  2.2  0.6  1.6  0.2 
   

 

 

 

Income from continuing operations

  1.6  1.2  1.4  0.5 

Discontinued operations, net of tax

  (4.0) (1.2) (3.0) (1.3)

Loss on disposal

  (0.6) 0.0  (0.4) (0.0)
   

 

 

 

Net loss

  (3.0) (0.1) (2.0) (0.7)
   

 

 

 

 

Below we provide information regarding net sales for each of our four operating segments, and analyze those results for the three-month and six-month periods ended July 3, 2005, and July 4, 2004, respectively.

 

Net Sales by Business Segment

 

Net sales by operating segment and for our Company as a whole were as follows for the three-month and six-month periods ended July 3, 2005, and July 4, 2004, respectively:

 

Net Sales By Segment


  Three Months Ended

  Percentage
Change


  Six Months Ended

  Percentage
Change


 
  07/03/05

  07/04/04

   07/03/05

  07/04/04

  
   (In thousands)     (In thousands)    

Modular Carpet

  $163,681  $137,002  19.5% $317,208  $270,205  17.4%

Bentley Prince Street

   29,468   29,330  0.5%  57,530   56,332  2.1%

Fabrics Group

   49,545   46,899  5.6%  98,007   93,664  4.6%

Specialty Products

   3,851   2,982  29.1%  8,515   6,045  40.9%
   

  

     

  

    

Total

  $246,545  $216,213  14.0% $481,260  $426,246  12.9%
   

  

     

  

    

 

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Modular Carpet Segment. For the three-month period ended July 3, 2005, net sales for the Modular Carpet segment increased $26.7 million (19.5%) versus the comparable period in 2004. For the six-month period ended July 3, 2005 (which was a 26-week period), net sales for the Modular Carpet segment increased $47.0 million (17.4%) versus the comparable period in 2004 (which was a 27-week period). On a geographic basis, we experienced significant increases in net sales in the Americas, Europe and Asia-Pacific for both the three-month period (up 21.1%, 10.4% and 34.8%, respectively) and six-month period (up 22.6%, 4.7% and 33.2%, respectively) ended July 3, 2005, versus the comparable periods in 2004. Net sales in the European portion of the business were up 11.8% and 4.8% for the three-month and six-month periods, respectively, in local currency terms, versus the comparable periods in 2004. We also saw a significant increase in our sales into the education, retail, government and residential market segments in North America, which we attribute to our focus on those market segments, among others, as part of our strategy to increase product sales in non-corporate office market segments. Sales growth in Asia-Pacific is attributable in large part to a relatively good economic climate in that region.

 

Bentley Prince Street Segment. In our Bentley Prince Street segment, net sales for the three-month period ended July 3, 2005 increased $0.1 million (0.5%) versus the comparable period in 2004. For the six-month period ended July 3, 2005, net sales increased $1.2 million (2.1%) versus the comparable period in 2004. These increases were attributable primarily to the improving corporate office market.

 

Fabrics Group Segment. For the three-month period ended July 3, 2005, net sales for our Fabrics Group segment increased $2.6 million (5.6%) versus the comparable period in 2004. For the six-month period ended July 3, 2005, net sales increased $4.3 million (4.6%) versus the comparable period in 2004. These increases were attributable primarily to the improving corporate office market.

 

Specialty Products Segment. For the three-month period ended July 3, 2005, net sales for our Specialty Products segment increased $0.9 million (29.1%) versus the comparable period in 2004. For the six-month period ended July 3, 2005, net sales increased $2.5 million (40.9%) versus the comparable period in 2004. These increases were attributable primarily to the improving corporate office market.

 

Cost and Expenses

 

Company Consolidated. The following table presents, on a consolidated basis for our operations, our overall cost of sales and selling, general and administrative expenses for the three-month and six-month periods ended July 3, 2005, and July 4, 2004, respectively:

 

Cost and Expenses


  Three Months Ended

  

Percentage

Change


  Six Months Ended

  

Percentage

Change


 
  07/03/05

  07/04/04

   07/03/05

  07/04/04

  
   (In thousands)  (In thousands) 

Cost of Sales

  $169,317  $149,355  13.4% $332,893  $294,567  13.0%

Selling, General and Administrative Expenses

   56,005   50,988  9.8%  109,974   102,120  7.7%
   

  

     

  

    

Total

  $225,322  $200,343  12.5% $442,867  $396,687  11.6%
   

  

     

  

    

 

For the three-month period ended July 3, 2005, our cost of sales increased $20.0 million (13.4%) versus the comparable period in 2004, primarily due to increased raw material costs ($13.0 million) and labor costs ($2.0 million) associated with increased production levels during the second quarter of 2005. Our raw materials costs in the second quarter 2005 were up between 1-2% versus the same period in 2004, primarily due to increased prices for petrochemical products. In addition, the translation of Euros into U.S. dollars resulted in an approximately $1.6 million increase in the cost of goods sold during the second quarter 2005 compared with the same period in 2004. As a percentage of net sales, cost of sales decreased to 68.7% for the quarter ended July 3, 2005, versus 69.1% for the comparable period in 2004. The percentage decrease was primarily due to the increased absorption of fixed manufacturing costs associated with increased production levels.

 

For the six-month period ended July 3, 2005, our cost of sales increased $38.3 million (13.0%) versus the comparable period in 2004, primarily due to increased raw material costs ($24.9 million) and labor costs ($3.8 million) associated with increased production levels during the first six months of 2005. Our raw materials costs in the first six months of 2005 were up between 3-4% versus the same period in 2004, primarily due to increased prices for petrochemical products. In addition, the translation of Euros into U.S. dollars resulted in an approximately $3.8 million increase in the cost of goods sold during the first six months in 2005 compared with the same period in 2004. As a percentage of net sales, cost of sales increased to 69.2% for the six-month period ended July 3, 2005, versus 69.1% for the comparable period in 2004. The percentage increase was primarily due to increased raw material costs.

 

        For the three-month period ended July 3, 2005, our selling, general and administrative expenses increased $5.0 million (9.8%) versus the comparable period in 2004. The primary components of this increase were: (1) $2.1 million in commission payments due to the increased level of sales in the second quarter of 2005; and (2) $3.3 million due to increased investment in global marketing campaigns across our modular businesses. As a percentage of net sales, selling, general and administrative expenses decreased to 22.7% for the quarter ended July 3, 2005, versus 23.6% for the comparable period in 2004. The percentage decrease was primarily due to (1) the increased absorption of the fixed portion of administrative costs as a result of improved sales volume, and (2) the realization of the success of our restructuring initiatives which continue to strengthen and streamline operations throughout the global organization.

 

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For the six-month period ended July 3, 2005, our selling, general and administrative expenses increased $7.9 million (7.7%) versus the comparable period in 2004. The primary components of this increase were: (1) $3.8 million in commission payments due to the increased level of sales in the first six months of 2005; and (2) $5.2 million due to increased investments in global marketing campaigns across our modular businesses. As a percentage of net sales, selling, general and administrative expenses decreased to 22.9% for the six-month period ended July 3, 2005, versus 24.0% for the comparable period in 2004. The percentage decrease was primarily due to (1) the increased absorption of the fixed portion of administrative costs as a result of improved sales volume, and (2) the realization of the success of our restructuring initiatives which continue to strengthen and streamline operations throughout the global organization.

 

Cost and Expenses by Segment. The following table presents the combined cost of sales and selling, general and administrative expenses for each of our operating segments:

 

Cost of Sales and Selling, General

and Administrative Expenses (Combined)


  Three Months Ended

  Percentage
Change


  Six Months Ended

  Percentage
Change


 
  07/03/05

  07/04/04

   07/03/05

  07/04/04

  
   (In thousands)     (In thousands)    

Modular Carpet

  $142,302  $122,612  16.1% $279,334  $242,732  15.1%

Bentley Prince Street

   28,975   29,942  (3.2)%  56,562   57,277  (1.2)%

Fabrics Group

   49,397   44,933  9.9%  96,894   90,234  7.4%

Specialty Products

   3,636   3,094  17.5%  8,086   6,058  33.5%

Corporate Expenses and Eliminations

   1,012   (238) *   1,991   386  * 
   

  


    

  

    

Total

  $225,322  $200,343  12.5% $442,867  $396,687  11.6%
   

  


    

  

    

*Not meaningful

 

Interest Expenses

 

For the three-month period ended July 3, 2005, interest expense remained essentially flat at $11.5 million, versus $11.6 million in the comparable period in 2004. For the six-month period ended July 3, 2005, interest expense decreased $0.3 million to $23.1 million, versus $23.4 million in the comparable period in 2004. This decrease was due primarily to the lower levels of debt outstanding on a daily basis during each of the first two quarters of 2005 versus the comparable periods in 2004, and was somewhat offset by an overall increase in interest rates when compared to the first two quarters of 2004.

 

Income Taxes

 

During the quarter ended July 3, 2005, we repatriated $10.5 million of foreign earnings, pursuant to provisions of the American Jobs Creation Act of 2004 which provide for a substantial reduction in U.S. federal taxes on such repatriated earnings. Consequently, we recorded a provision for taxes on such foreign earnings of approximately $1.6 million in the second quarter of 2005 related to the repatriation. We will continue to evaluate during the course of the year what additional amounts, if any, to repatriate and reinvest. We expect to be in a position to finalize our assessment by January 1, 2006.

 

Liquidity and Capital Resources

 

General

 

At July 3, 2005, we had $22.4 million in cash, and we had $11.4 million in borrowings (which includes $1.5 million of short-term borrowings) and $17.4 million in letters of credit outstanding under our revolving credit facility. As of July 3, 2005, we could have incurred $71.4 million of additional borrowings under our revolving credit facility.

 

Analysis of Cash Flows

 

Our primary sources of cash during the six-month period ended July 3, 2005, were (1) $16.1 million related to the increase in current liabilities, (2) $9.8 million of domestic borrowings under our revolving credit facility, (3) $7.9 million from discontinued operations, (4) $6.9 million from continuing operations, (5) $0.7 million from the exercise of employee stock options, and (6) $0.6 million from the sale of certain discontinued operations. The primary uses of cash for the six months ended July 3, 2005 were (1) $15.5 million related to an increase in inventory levels, (2) $12.1 million from increases in accounts receivable, (3) $6.2 million from increases in prepaid expenses, (4) $5.8 million for additions to property and equipment in our manufacturing facilities, and (5) $5.7 million of other investing primarily associated with deposits and other non-current expenditures.

 

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ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

Our discussion below in this Item 3 is based upon the more detailed discussions of our market risk and related matters included in our Annual Report on Form 10-K for the fiscal year ended January 2, 2005, under Item 7A of that Form 10-K. Our discussion here focuses on the quarter ended July 3, 2005, and any material changes from (or other important intervening developments since the time of) the information discussed in that Form 10-K. This discussion should be read in conjunction with that Form 10-K for more detailed and background information.

 

At July 3, 2005, we recognized a $22.2 million decrease in our foreign currency translation adjustment account compared to January 2, 2005, primarily because of the strengthening of the U.S. dollar against the Euro.

 

Sensitivity Analysis. For purposes of specific risk analysis, we use sensitivity analysis to measure the impact that market risk may have on the fair values of our market sensitive instruments.

 

To perform sensitivity analysis, we assess the risk of loss in fair values associated with the impact of hypothetical changes in interest rates and foreign currency exchange rates on market sensitive instruments. The market value of instruments affected by interest rate and foreign currency exchange rate risk is computed based on the present value of future cash flows as impacted by the changes in the rates attributable to the market risk being measured. The discount rates used for the present value computations were selected based on market interest and foreign currency exchange rates in effect at July 3, 2005. The values that result from these computations are compared with the market values of these financial instruments at July 3, 2005. The differences in this comparison are the hypothetical gains or losses associated with each type of risk.

 

As of July 3, 2005, based on a hypothetical immediate 150 basis point increase in interest rates, with all other variables held constant, the market value of our fixed rate long-term debt would be impacted by a net decrease of approximately $26.5 million. Conversely, a 150 basis point decrease in interest rates would result in a net increase in the market value of our fixed rate long-term debt of approximately $26.8 million.

 

As of July 3, 2005, a 10% decrease or increase in the levels of foreign currency exchange rates against the U.S. dollar, with all other variables held constant, would result in a decrease in the fair value of our financial instruments of $6.9 million or an increase in the fair value of our financial instruments of $5.7 million, respectively. As the impact of offsetting changes in the fair market value of our net foreign investments is not included in the sensitivity model, these results are not indicative of our actual exposure to foreign currency exchange risk.

 

ITEM 4. CONTROLS AND PROCEDURES

 

As of the end of the period covered by this Quarterly Report on Form 10-Q, an evaluation was performed under the supervision and with the participation of our management, including our President and Chief Executive Officer and our Vice President and Chief Financial Officer, of the effectiveness of the design and operation of our disclosure controls and procedures, as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934 (the “Act”), pursuant to Rule 13a-14(c) under the Act. Based on that evaluation, our President and Chief Executive Officer and our Vice President and Chief Financial Officer concluded that our disclosure controls and procedures were effective as of the end of the period covered by this Quarterly Report.

 

There were no changes in our internal control over financial reporting that occurred during our last fiscal quarter that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

 

PART II - OTHER INFORMATION

 

ITEM 1. LEGAL PROCEEDINGS

 

We are subject to various legal proceedings in the ordinary course of business, none of which is required to be disclosed under this Item 1.

 

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ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

 

None

 

ITEM 3. DEFAULTS UPON SENIOR SECURITIES

 

None

 

ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

 

 (a)The Company held its annual meeting of shareholders on May 19, 2005.

 

 (b)Not applicable.

 

 (c)The matters considered at the annual meeting, and votes cast for or withheld relating to each matter, are as follows:

 

Election of the following Directors:

 

Class A


 

          For          


 

    Withheld    


Dianne Dillon-Ridgley

 36,200,393 8,076,772

June M. Henton

 35,546,305 8,730,860

Christopher G. Kennedy

 36,169,974 8,107,191

James B. Miller, Jr.

 34,949,169 9,327,996

Thomas R. Oliver

 36,601,144 7,676,021

Class B


 

         For         


 

 Withheld 


Ray C. Anderson

 5,969,150 3,703

Edward C. Callaway

 5,972,853 0

Carl I. Gable

 5,972,853 0

Daniel T. Hendrix

 5,972,853 0

J. Smith Lanier, II

 5,972,853 0

Clarinus C. Th. Van Andel

 5,972,853 0

 

 (d)Not applicable.

 

ITEM 5. OTHER INFORMATION

 

None

 

ITEM 6. EXHIBITS

 

The following exhibits are filed with this report:

 

EXHIBIT

NUMBER


  

DESCRIPTION OF EXHIBIT


10.1  Third Amendment to Fifth Amended and Restated Credit Agreement, dated as of June 14, 2005, among the Company (and certain direct and indirect subsidiaries), the lenders listed therein, and Wachovia Bank, National Association (included as Exhibit 99.1 to the Company’s Report on Form 8-K dated June 14, 2005, previously filed with the Commission and incorporated herein by reference).
31.1  Section 302 Certification of Chief Executive Officer.
31.2  Section 302 Certification of Chief Financial Officer.
32.1  Certification of Chief Executive Officer pursuant to 18 U.S.C. § 1350.
32.2  Certification of Chief Financial Officer pursuant to 18 U.S.C. § 1350.

 

 

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SIGNATURE

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

  INTERFACE, INC.
Date: August 11, 2005 By: 

/s/ Patrick C. Lynch


    Patrick C. Lynch
    Vice President
    (Principal Financial Officer)

 

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