COMMISSION FILE NUMBER 0-50189
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No ___
Indicate by check mark whether the Registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2). Yes X No ___
There were 165,402,408 shares of Common Stock outstanding as of October 29, 2004.
Crown Holdings, Inc.
FORM 10-QFOR QUARTER ENDED SEPTEMBER 30, 2003
TABLE OF CONTENTS
PART I FINANCIAL INFORMATION
The accompanying notes are an integral part of these financial statements.
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CONDENSED COMBINING STATEMENT OF OPERATIONS
For the three months ended September 30, 2004(in millions)
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For the three months ended September 30, 2003(in millions)
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For the nine months ended September 30, 2004(in millions)
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For the nine months ended September 30, 2003(in millions)
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CONDENSED COMBINING BALANCE SHEET
As of September 30, 2004(in millions)
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As of December 31, 2003(in millions)
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CONDENSED COMBINING STATEMENT OF CASH FLOWS
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PART I - FINANCIAL INFORMATION
Introduction
The following discussion presents managements analysis of the results of operations for the three and nine months ended September 30, 2004 compared to the corresponding periods in 2003 and the changes in financial condition and liquidity from December 31, 2003. This discussion should be read in conjunction with the consolidated financial statements and notes thereto included in the Companys Annual Report on Form 10-K for the year ended December 31, 2003 along with the consolidated financial statements and related notes included in and referred to within this report.
Executive Overview
The Companys principal areas of focus include improving segment income, reducing debt and reducing asbestos-related costs.
Improving segment income is primarily dependent on the Companys ability to increase revenues and manage costs. Key strategies for building and expanding the business include targeting geographic markets with strong growth potential, such as Asia, Latin America and southern and central Europe, improving selling prices in certain product lines and developing innovative packaging products using proprietary technology. The Companys cost control efforts focus on improving operating efficiencies and managing material and labor costs, including pension and benefit costs. The Company operates globally and has significant revenues, income, cash flow and debt denominated in currencies other than the U.S. dollar.
The reduction of debt remains a principal strategic goal of the Company and is primarily dependent upon the Companys ability to generate cash flow from operations. In addition, the Company may consider divestitures from time to time. The Companys total debt of $3,959 at September 30, 2004 decreased $313 from $4,272 at September 30, 2003. The reduction in debt included $145 from the use of restricted cash to retire unsecured notes.
The Company seeks to reduce its asbestos-related costs through prudent case management. Asbestos-related payments were $68 in 2003 and $30 for the first nine months of 2004, and the Company expects to pay approximately $50 for the full year of 2004.
A number of the Companys U.S. steel suppliers began assessing a price surcharge earlier this year. To date, the impact on earnings has not been material as a result of the pass-through of increased costs to customers. However, the Company is continuing to monitor this situation and the effect on its operations.
Results of Operations
Net Sales
Net sales in the third quarter of 2004 were $1,992, an increase of $139 or 7.5% when compared to net sales of $1,853 for the same period in 2003. Net sales in the first nine months of 2004 were $5,451, an increase of $412 or 8.2% compared to net sales of $5,039 for the same period in 2003. Sales from U.S. operations accounted for 30% of consolidated net sales in the first nine months of 2004 compared to 31% for the same period in 2003. Sales of beverage cans and ends accounted for 37% and sales of food cans and ends accounted for 32% of consolidated net sales in the first nine months of 2004 and 2003.
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An analysis of comparative segment net sales follows:
Net sales in the Americas segment for the third quarter of 2004 were $771, an increase of $37 or 5.0% compared to net sales of $734 in the third quarter of 2003. Net sales for the first nine months of 2004 were $2,159, an increase of $98 or 4.8% compared to net sales of $2,061 in the first nine months of 2003. The increase in net sales for the third quarter and first nine months of 2004 was primarily due to the pass-through of raw material costs to customers and currency translation ($5 in the third quarter and $24 in the first nine months). The effect of currency translation was primarily due to the strengthening of the Canadian dollar against the U.S.dollar.
Net sales in the European segment for the third quarter of 2004 were $1,119, an increase of $96 or 9.4% compared to net sales of $1,023 in the third quarter of 2003. Net sales for the first nine months of 2004 were $3,014, an increase of $298 or 11.0% compared to net sales of $2,716 in the first nine months of 2003. The increase in net sales for the third quarter and the first nine months of 2004 was primarily due to the favorable impact of currency translation from the strengthening of the euro and pound sterling against the U.S. dollar.
Net sales in the Asia-Pacific segment for the third quarter of 2004 were $102, an increase of $6 or 6.3% compared to net sales of $96 in the third quarter of 2003. Net sales for the first nine months of 2004 were $278, an increase of $16 or 6.1% compared to $262 in the first nine months of 2003. The increase in net sales for the third quarter and first nine months of 2004 was primarily due to increased beverage can volumes in China and Southeast Asia.
Cost of Products Sold (Excluding Depreciation and Amortization)
Cost of products sold, excluding depreciation and amortization, was $1,642 and $4,504 for the three and nine months ended September 30, 2004, increases of $113 and $319, compared to $1,529 and $4,185 for the same periods in 2003. The increases were primarily due to the impact of currency translation of approximately $83 for the quarter and $257 for the nine months and higher material costs for aluminum and steel.
As a percentage of net sales, cost of products sold, excluding depreciation and amortization, was 82.4% and 82.6% for the three and nine months ended September 30, 2004 compared to 82.5% and 83.1% for the same periods in 2003. The improvement in 2004 was primarily due to productivity gains and the effects of the Companys ongoing cost containment and restructuring programs in recent years.
In early 2004, several U.S. steel suppliers began assessing a price surcharge on the Companys purchases of steel. Suppliers have indicated that a shortage of raw materials to produce steel and increased global demand, primarily in China, have combined to create the need for steel price increases for their customers. The steel price increases vary in amount, but are generally significant. Several suppliers have also indicated that they intend to further increase steel prices, and the current market environment has resulted in a tighter supply of steel which could require allocation among their steel purchasing customers.
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As a result of the steel price increases, the Company in 2004 has implemented significant price increases in all of its steel product categories. To date, the impact on the Companys earnings has not been material as a result of the pass-through of increased costs to customers. However, there can be no assurance that the Company will be able to fully recover from its customers the impact of steel surcharges or price increases. In addition, if the Company is unable to purchase steel for a significant period of time, the Companys steel-consuming operations would be disrupted. The Company is continuing to monitor this situation and the effect on its operations.
Depreciation and Amortization
Depreciation and amortization was $77 and $230 in the third quarter and first nine months of 2004, decreases of $7 or 8.3% and $17 or 6.9% from the prior year periods. The decreases were primarily due to lower capital spending in recent years, offset by increases of $4 and $13 due to currency translation for the third quarter and nine months, respectively. The effect of currency translation was primarily due to the strengthening of the euro and pound sterling against the U.S. dollar.
Selling and Administrative Expense
Selling and administrative expense was $87 in the third quarter of 2004 compared to $80 for the same period in 2003. The increase was primarily due to currency translation in Europe from the strengthening of the euro and pound sterling against the U.S. dollar. As a percentage of net sales, selling and administrative expense was 4.4% for the three months ended September 30, 2004 compared to 4.3% for the same period in 2003.
Selling and administrative expense was $269 in the first nine months of 2004 compared to $242 for the same period in 2003. The increase was primarily due to currency translation in Europe from the strengthening of the euro and pound sterling against the U.S. dollar. As a percentage of net sales, selling and administrative expense was 4.9% for the nine months ended September 30, 2004 compared to 4.8% for the same period in 2003.
Provision for Restructuring
During the third quarter of 2004, the Company provided $1 for severance costs in connection with the closure of a plant in the Americas.
During the third quarter of 2003, the Company provided $3 for severance costs in connection with a reduction in force within the Americas.
Segment Income
Note M to the consolidated financial statements provides a reconciliation of consolidated segment income (net sales less cost of products sold, depreciation and amortization, selling and administrative expense and provision for restructuring) to income before income taxes, minority interests and equity earnings.
Consolidated segment income was $185 and $447 in the third quarter and nine months of 2004 compared to $157 and $362 in the quarter and nine months ended September 30, 2003. As a percentage of consolidated net sales, segment income was 9.3% and 8.2% in the third quarter and nine months of 2004 as compared to 8.5% and 7.2% for the same periods in 2003.
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An analysis of segment income follows:
Americas segment income, as a percentage of net sales, was 8.6% and 7.1% in the third quarter and first nine months of 2004 compared to 5.9% and 5.2% for the same periods in 2003. The increases in segment income and percentage margin in 2004 were primarily due to cost reduction efforts. Costs were further reduced by $2 and $7, for the quarter and nine months ended September 30, 2004 due to the impact of the prescription drug subsidy contained in the Medicare Prescription Drug Improvement and Modernization Act of 2003. Further information about the Act and its impact on the Companys financial statements is set forth under Note Bto the consolidated financial statements, which information is incorporated herein by reference.
European segment income, as a percentage of net sales, was 11.3% and 10.7% in the quarter and first nine months of 2004 compared to 11.3% and 9.3% for the same periods in 2003. The increases in segment income and percentage margin in 2004 were primarily due to cost reduction efforts. In addition to the cost reduction efforts, segment income in 2004 also improved due to the effect of currency translation from he strengthening of the euro and pound sterling against the U.S. dollar.
Asia-Pacific segment income, as a percentage of net sales, was 18.6% and 16.2% in the third quarter and first nine months of 2004 compared to 16.7% and 14.5% for the same periods in 2003. The increases in segment income were primarily due to increased beverage can volumes in China and Southeast Asia.
Provision for Asset Impairments and Loss / Gain on Sale of Assets
During the first nine months of 2004, the Company sold various assets for $12 and had no total net gain or loss. During the first nine months of 2003, the Company sold various assets for $27 and recorded a net gain of $3 before tax.
During the third quarter of 2003, the Americas recorded charges of $46 for asset impairments, including $25 for the write-down of assets in Argentina due to economic issues in that country and the resulting impact on the Companys business; $7 to write-off obsolete beverage end assets in the U.S. due to the expansion of the use of the Companys SuperEnd technology; and $14 to write-off redundant equipment in the U.S., primarily due to the consolidation of operations.
Loss from Early Extinguishment of Debt
During the first quarter of 2004, the Company recognized a loss of $4 before tax, primarily in Europe, in connection with the repurchase of certain unsecured notes. During the third quarter of 2004, the Company entered into a new credit facility and recorded a charge of $33 to write-off unamortized fees from its previous facility. These transactions are more fully described in Note Fto the consolidated financial statements, which information is incorporated herein by reference.
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During the first nine months of 2003, the Company recognized a net pre-tax loss of $9 in connection with repurchases of certain unsecured notes, the write-off of unamortized fees from its previous credit facility, and the exchange of 5.4 million shares of its common stock for outstanding unsecured notes in privately negotiated debt-for-equity exchanges.
Net Interest Expense
Net interest expense decreased $9 and $8 for the three and nine months ended September 30, 2004, respectively, versus the same periods in 2003 due to lower average debt outstanding compared to 2003. This decrease was partially offset by increased borrowing rates from the 2003 refinancing discussed in Note F to the consolidated financial statements, which information is incorporated herein by reference.
Translation and Exchange Adjustments
The results for the nine months ended September 30, 2004 included net foreign exchange gains of $7 compared to net gains of $117 for the same period in 2003. These gains primarily arose from unhedged foreign currency exposures created when the majority of U.S. dollar debt from the 2003 refinancing was issued by the Companys European subsidiaries. These currency exposures may continue to result in future foreign exchange gains or losses. The Company may hedge a portion of these exposures in the future through derivative instruments or intercompany loans. Further discussion of the potential impact on earnings from the 2003 refinancing is provided in Item 3, Quantitative and Qualitative Disclosures About Market Risk of this Quarterly Report on Form 10-Q for the quarter ended September 30, 2004.
Taxes on Income
The third quarter of 2004 included a tax charge of $32 on pre-tax income of $97 for an effective rate of 33.0%. The difference of $2 between the pre-tax income at the U.S. statutory rate of 35% or $34, and the total tax charge of $32 was primarily due to lower foreign tax rates, offset by charges for withholding taxes.
The first nine months of 2004 included a tax charge of $56 on pre-tax income of $152 for an effective rate of 36.8%. The difference of $3 between the pre-tax income at the U.S. statutory rate of 35%, or $53, and the total tax charge of $56 included a second quarter charge of $12 for potential tax contingencies, and net changes of $11 for valuation allowance adjustments, primarily for current year U.S. losses. These increases to the effective rate were partially offset by $20 of net reductions, including $13 due to federal, state and foreign refunds and credits due and $7 for lower foreign tax rates, net of charges for withholding taxes.
Minority Interests, net of Equity Earnings
The charge for minority interests, net of equity earnings, decreased $3 and $30 in the third quarter and first nine months of 2004, respectively, compared to the same periods of 2003. The charge for nine months ended September 30, 2003 included $22 for the Companys share of a goodwill impairment charge recorded by Constar International Inc., in which the Company holds an interest of approximately 10.5%. The decrease for the third quarter of 2004, and the remaining decrease year-to-date, were primarily due to increased equity earnings in the beverage can joint ventures in the Middle East.
Liquidity and Capital Resources
Cash from Operations
Cash of $30 was provided by operating activities in the first nine months of 2004 compared to $70 during the same period in 2003. Cash used due to changes in working capital was $245 in the first nine months of 2004 compared to $193 in 2003. The Company generally uses cash in the first nine months of the year to finance its seasonal working capital needs. Interest payments increased to $277 in 2004 from $226 in 2003, due to the timing of the interest payments on the senior secured notes compared to the refinanced debt. The decreases due to working capital and interest were partially offset by a reduction in asbestos payments to $30 from $53 in 2003, and an improvement in gross profit.
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Investing Activities
Investing activities used cash of $91 during the first nine months of 2004 compared to cash used of $209 in the prior year period. The reduction in cash used for investing activities was primarily due to restricted cash balances established in connection with the Companys refinancing in February 2003.
Financing Activities
Financing activities used cash of $43 during the first nine months of 2004 compared to cash provided of $45 during the same period in 2003. The decrease in cash from financing activities compared to 2003 was primarily due to the net proceeds from the 2003 refinancing discussed below.
Refinancing
On February 26, 2003, the Company completed a refinancing consisting of the sale of $1,085 of 9.5% second priority senior secured notes due 2011, 285 of 10.25% second priority senior secured notes due in 2011, $725 of 10.875% third priority senior secured notes due in 2013, $504 of first priority term loans due in 2008 and a $550 first priority revolving credit facility due in 2006. Proceeds were used to repay the Companys previous credit facility, repurchase and repay a portion of the Companys outstanding unsecured notes and pay fees and expenses associated with the refinancing.
In September 2004, the Company completed an additional refinancing consisting of the sale of 350 of 6.25% first priority senior secured notes due 2011 and a new $625 senior secured credit facility. The new facility included a $400 revolving credit facility, a $100 standby letter of credit facility due in 2010 and a $125 term loan facility due in 2011. In October 2004, the Company completed an add-on issuance of 110 of 6.25% first priority senior secured notes due 2011, bringing the total of the two issuances to 460. The 350 of proceeds from the first issuance combined with the new $625 senior secured credit facility was used to refinance the existing credit and term loan facilities entered into in February, 2003, and to pay fees and expenses associated with the refinancing. The 110 of proceeds from the second issuance was used to repay the $125 term loan from September 2004 and to pay expenses associated with the issuance. In connection with the refinancing, the Company recorded a charge of $33 to write-off unamortized fees from its previous credit facility.
As of September 30, 2004, the Company had $350 of borrowing capacity available under the revolving credit facility, equal to the total facility of $400 less $50 of direct borrowings. The Company also has $26 of standby letters of credit capacity equal to $100 less $74 of standby letters of credit outstanding.
As of September 30, 2004, and adjusting for the October 2004 issuance of 110 noted above, aggregate maturities of long-term debt for the years ended December 31, 2004 to 2008 are approximately $51, $59, $287, $17 and $1, respectively.
Further information relating to the Companys liquidity and capital resources is set forth under Note F to the consolidated financial statements, which information is incorporated herein by reference.
Contractual Obligations
Due to the effect of the recently enacted Pension Funding Equity Act of 2004, the Company expects its 2004 required pension plan contributions to be approximately $125 instead of the $155 disclosed in the Companys 2003 Annual Report on Form 10-K.
In addition to the reduced pension plan contributions, purchase obligations, covering new agreements for raw materials and energy, increased by $306 in 2004, $329 in 2005 and $342 in 2006 above the amounts provided within Part I, Item 7, Managements Discussion and Analysis of Financial Condition and Results of Operations, including, but not limited to, in the Liquidity and Capital Resources section of the Companys Annual Report on Form 10-K for the year ended December 31, 2003.
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Commitments and Contingent Liabilities
Information regarding the Companys commitments and contingent liabilities appear in Part I within Item 1 of this report under Note J, entitled Commitments and Contingent Liabilities, to the consolidated financial statements, which information is incorporated herein by reference.
Critical Accounting Policies
The accompanying consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States which require that management make numerous estimates and assumptions. Actual results could differ from these estimates and assumptions, impacting the reported results of operations and financial condition of the Company. Managements Discussion and Analysis and Note A to the consolidated financial statements contained in the Companys Annual Report on Form 10-K for the year ended December 31, 2003 describe the significant accounting estimates and policies used in the preparation of the consolidated financial statements. There have been no significant changes in the Companys critical accounting policies during the first nine months of 2004.
Forward Looking Statements
Statements included herein in Managements Discussion and Analysis of Financial Condition and Results of Operations, including, but not limited to, in the Cost of Products Sold section and in the discussions of asbestos in Note I, commitments and contingencies in Note J and pension and other postretirement benefits in Note L to the consolidated financial statements included in this Quarterly Report on Form 10-Q and also in Part I, Item 1: Business and Item 3: Legal Proceedings and in Part II, Item 7: Managements Discussion and Analysis of Financial Condition and Results of Operations, within the Companys Annual Report on Form 10-K for the fiscal year ended December 31, 2003, which are not historical facts (including any statements concerning plans and objectives of management for future operations or economic performance, or assumptions related thereto), are forward-looking statements within the meaning of the federal securities laws. In addition, the Company and its representatives may from time to time, make oral or written statements which are also forward-looking statements.
These forward-looking statements are made based upon managements expectations and beliefs concerning future events impacting the Company and, therefore, involve a number of risks and uncertainties. Management cautions that forward-looking statements are not guarantees and that actual results could differ materially from those expressed or implied in the forward-looking statements.
While the Company periodically reassesses material trends and uncertainties affecting the Companys results of operations and financial condition in connection with the preparation of Managements Discussion and Analysis of Financial Condition and Results of Operations and certain other sections contained in the Companys quarterly, annual or other reports filed with the Securities and Exchange Commission (SEC), the Company does not intend to review or revise any particular forward-looking statement in light of future events.
A discussion of important factors that could cause the actual results of operations or financial condition of the Company to differ from expectations has been set forth in the Companys Annual Report on Form 10-K for the year ended December 31, 2003 within Part II, Item 7: Managements Discussion and Analysis of Financial Condition and Results of Operations under the caption Forward Looking Statements and is incorporated herein by reference. Some of the factors are also discussed elsewhere in this Form 10-Q and in prior Company filings with the SEC. In addition, other factors have been or may be discussed from time to time in the Companys SEC filings.
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Following the refinancing in 2003, the Company has significant U.S. dollar exposure in Europe which may result in future material foreign exchange adjustments to earnings. As of September 30, 2004, the Company had approximately $1.4 billion of net U.S. dollar-denominated liability exposure in its European subsidiaries, including approximately $0.9 billion in subsidiaries with the euro as their functional currency and approximately $0.5 billion in subsidiaries with pound sterling as their functional currency. In addition, a euro functional currency subsidiary had a Canadian dollar asset exposure of approximately $0.5 billion from an intercompany loan. Based on the exposures at September 30, 2004, a one percentage change in the functional currencies against the exposure would result in an exchange gain or loss of approximately $9 million before tax.
As of September 30, 2004, the Company had approximately $1.2 billion principal floating interest rate debt, including $900 from four outstanding interest rate swaps as discussed in Note G to the consolidated financial statements, which information is incorporated herein by reference. A change of .25% in these floating interest rates would change annual interest expense by approximately $3 million before tax.
As of the end of the period covered by this Quarterly Report on Form 10-Q, management, including the Companys Chief Executive Officer and Chief Financial Officer, has evaluated the effectiveness of the design and operation of its disclosure controls and procedures. Based upon that evaluation, and as of the end of the quarter for which this report is made, the Chief Executive Officer and Chief Financial Officer concluded that the disclosure controls and procedures were effective, in all material respects, to ensure that information to be disclosed in the reports that the Company files and submits under the Exchange Act is recorded, processed, summarized and reported as and when required.
There has been no change in internal control over financial reporting that occurred during the quarter ended September 30, 2004, that has materially affected, or is reasonably likely to materially affect, the Companys internal control over financial reporting.
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PART II - OTHER INFORMATION
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SIGNATURE
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
Date: November 5, 2004
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