Steel Dynamics
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Steel Dynamics - 10-Q quarterly report FY


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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549

FORM 10-Q

Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
  
  For the period ended June 30, 2005
  
 OR
  
Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

Commission File Number 0-21719

Steel Dynamics, Inc.
(Exact name of registrant as specified in its charter)

Indiana
(State or other jurisdiction of incorporation or organization)  
35-1929476
(I.R.S. Employer Identification No.) 
  
6714 Pointe Inverness Way, Suite 200, Fort Wayne, IN46804
(Address of principal executive offices) (Zip Code)

Registrant’s telephone number, including area code: (260) 459-3553

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes         No   

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act.    Yes         No   

As of July 26, 2005, Registrant had 43,080,313 outstanding shares of Common Stock.

 


STEEL DYNAMICS, INC.
Table of Contents

 PART I. Financial Information 
   
Item 1. Financial Statements: Page
   
Consolidated Balance Sheets as of June 30, 2005 (unaudited) and December 31, 20041
   
Consolidated Statements of Income for the three and six-month periods ended June 30, 2005 and 2004 (unaudited)2
   
Consolidated Statements of Cash Flows for the three and six-month periods ended June 30, 2005 and 2004 (unaudited) 3
   
 Notes to Consolidated Financial Statements 4
   
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations 10
   
Item 3.Quantitative and Qualitative Disclosures about Market Risk13
   
Item 4.Controls and Procedures14
   
 PART II. Other Information 
   
Item 2.Changes in Securities, Use of Proceeds and Issuer Purchases of Equity Securities 14
   
Item 4.Submission of Matters to a Vote of Security Holders 15
   
Item 6.Exhibits15
   
Signature15
   

 


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STEEL DYNAMICS, INC.
CONSOLIDATED BALANCE SHEETS
(in thousands, except share data)

   June 30,  December 31, 
   2005  2004 




   (unaudited)    
ASSETS       
Current assets:       
Cash and equivalents
 $ 1,645 $ 16,334 
Accounts receivable, net
  190,179  214,880 
Accounts receivable-related parties
  49,188  38,981 
Inventories
  421,894  381,488 
Deferred taxes
  7,933  6,856 
Other current assets
  13,439  18,980 




Total current assets
  684,278  677,519 
        
Property, plant and equipment, net  1,018,112  1,024,044 
        
Restricted cash  1,588  989 
        
Other assets  31,983  31,067 




Total assets
 $ 1,735,961 $ 1,733,619 




        
LIABILITIES AND STOCKHOLDERS’ EQUITY       
Current liabilities:       
Accounts payable
 $ 90,475 $ 136,517 
Accounts payable-related parties
  2,672  5,371 
Accrued interest
  9,297  8,796 
Other accrued expenses
  52,382  75,750 
Current maturities of long-term debt
  8,572  6,774 




Total current liabilities
  163,398  233,208 
        
Long-term debt, including unamortized bond premium of $6,303 and $7,147,
as of June 30, 2005 and December 31, 2004, respectively
  564,840  441,605 
        
Deferred taxes  224,760  209,215 
        
Minority interest  1,035  2,469 
        
Commitments and contingencies       
        
Stockholders’ equity:       
Common stock voting, $.01 par value; 100,000,000 shares authorized;
52,933,023 and 52,435,059 shares issued; and 43,261,292 and 48,485,671 shares outstanding, as of June 30, 2005 and December 31, 2004, respectively
  527  523 
        
Treasury stock, at cost; 9,671,731 and 3,949,388 shares, at June 30, 2005
and December 31, 2004, respectively
  (264,565) (84,141)
Additional paid-in capital
  403,337  390,505 
Retained earnings
  642,629  540,235 




Total stockholders’ equity
  781,928  847,122 




Total liabilities and stockholders’ equity
 $ 1,735,961 $1,733,619 




See notes to consolidated financial statements.

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STEEL DYNAMICS, INC.
CONSOLIDATED STATEMENTS OF INCOME (UNAUDITED)
(in thousands, except per share data)

   Three Months Ended June 30,   Six Months Ended June 30,  




   2005  2004  2005  2004 








              
              
Net sales:             
Unrelated parties
 $ 482,550 $ 474,317 $ 983,396 $ 809,983 
Related parties
  63,276  51,340  133,136  99,819 








Total net sales
  545,826  525,657  1,116,532  909,802 
Costs of goods sold  434,642  388,986  876,571  696,656 








Gross profit
  111,184  136,671  239,961  213,146 
Selling, general and administrative expenses  20,081  21,555  42,535  39,490 








Operating income
  91,103  115,116  197,426  173,656 
Interest expense  8,898  10,592  16,975  20,096 
Other income, net  (175) (3,143) (753) (5,246)








Income before income taxes
  82,380  107,667  181,204  158,806 
Income taxes  31,717  40,375  69,764  59,552 








Net income
 $ 50,663 $ 67,292 $ 111,440 $ 99,254 








              
              
              
              
              
Basic earnings per share $ 1.14 $ 1.36 $ 2.42 $ 2.02 








              
Weighted average common shares outstanding  44,510  49,340  46,106  49,143 








              
              
              
Diluted earnings per share, including effect of              
assumed conversions $ 1.00 $ 1.20 $ 2.12 $ 1.78 








              
Weighted average common shares and share              
equivalents outstanding  51,472  56,545  53,150  56,379 








              
              
              
Dividends declared per share $ .10 $ $ .20 $ 








              

See notes to consolidated financial statements.

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STEEL DYNAMICS, INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)
(in thousands)

  Three Months Ended June 30,  Six Months ended June 30,  




   2005  2004  2005  2004 








              
Operating activities:             
Net income
 $ 50,663 $ 67,292 $ 111,440 $ 99,254 
Adjustments to reconcile net income to net cash provided by operating activities:
             
Depreciation and amortization
  21,579  23,629  43,409  42,408 
Deferred income taxes
  1,435  20,930  14,468  32,598 
Loss on disposal of property, plant and equipment
  522  31  522  175 
Minority interest
  (1,552) 562  (1,434) 1,211 
Changes in certain assets and liabilities:
             
Accounts receivable
  28,426  (34,558) 14,494  (73,131)
Inventories
  (26,259) (44,181) (40,405) (95,674)
Other assets
  (7,860) (2,360) 2,660  (10,764)
Accounts payable
  (40,499) (7,628) (48,021) 41,635 
Accrued expenses
  (7,328) 19,700  (23,032) 16,370 








Net cash provided by operating activities
  19,127  43,417  74,101  54,082 








              
Investing activities:             
Purchases of property, plant and equipment
  (17,146) (30,755) (36,287) (54,660)
              
Financing activities:             
Issuance of long-term debt
  176,297  134,182  237,605  164,121 
Repayment of long-term debt
  (72,061) (169,749) (112,571) (203,408)
Issuance of common stock (net of expenses) and proceeds
and tax benefits from exercise of stock options
  472  4,539  12,836  14,625 
Purchase of treasury stock
  (103,724)   (180,424) (238)
Dividends paid
  (4,721)   (9,603)  
Debt issuance costs
  (346) (1,487) (346) (1,511)








Net cash used in financing activities
  (4,083) (32,515) (52,503) (26,411)








              
Decrease in cash and equivalents  (2,102) (19,853) (14,689) (26,989)
Cash and equivalents at beginning of period  3,747  58,294  16,334  65,430 








Cash and equivalents at end of period $ 1,645 $ 38,441 $ 1,645 $ 38,441 








              
              
              
Supplemental disclosure of cash flow information:             
Cash paid for interest
 $ 2,961 $ 5,420 $ 17,018 $ 20,345 








Cash paid for federal and state income taxes
 $ 54,607 $ 11,850 $ 54,777 $ 11,927 








See notes to consolidated financial statements.

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STEEL DYNAMICS, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

Note 1. Summary of Accounting Policies

Principles of Consolidation. The consolidated financial statements include the accounts of Steel Dynamics, Inc. (SDI), together with its subsidiaries after elimination of significant intercompany accounts and transactions. Minority interest represents the minority shareholders’ proportionate share in the equity or income of the company’s consolidated subsidiaries.

Use of Estimates. These financial statements are prepared in conformity with accounting principles generally accepted in the United States and, accordingly, include amounts that require management to make estimates and assumptions that affect the amounts reported in the financial statements and in the notes thereto. Significant items subject to such estimates and assumptions include the carrying value of property, plant and equipment; valuation allowances for trade receivables, inventories and deferred income tax assets; potential environmental liabilities, litigation claims and settlements. Actual results may differ from these estimates and assumptions.

In the opinion of management, these financial statements reflect all normal recurring adjustments necessary for a fair presentation of the interim period results. These financial statements and notes should be read in conjunction with the audited financial statements included in the company’s Annual Report on Form 10-K for the year ended December 31, 2004.

Reclassifications. Certain prior year amounts have been reclassified to conform to the fiscal 2004 presentation. The company reclassified certain costs related to the receipt of materials, internal transportation of inventories and related employee salaries and benefits from selling, general and administrative expenses to costs of goods sold for the three and six months ended June 30, 2004. Generally, the company’s gross margin was reduced by approximately 1% due to this reclassification; however, total operating income was not affected.

Stock-Based Compensation. At June 30, 2005 and 2004, the company had three incentive stock option plans and accounted for these plans under the recognition and measurement principles of Accounting Standards Board APB Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations. Under APB 25, no stock-based employee compensation cost related to the incentive stock option plans is reflected in net income, as all options granted under those plans had an exercise price equal to the market value of the underlying common stock.

The following table illustrates the effect on net income and earnings per share if the company had applied the fair value recognition provisions of the Financial Accounting Standards Board (FASB) Statement No. 123 to its stock-based employee compensation for the three and six-month periods ended June 30 (in thousands, except per share data):

  Three Months Ended  Six Months Ended  




   2005  2004  2005  2004 








              
Net income, as reported $ 50,663 $ 67,292 $ 111,440 $ 99,254 
Stock-based employee compensation expense, using the
fair value based method, net of related tax effect
  (622) (714) (1,664) (1,430)








Pro forma net income, basic earnings per share  50,041  66,578  109,776  97,824 
Effect of assumed conversions, net of related tax effect
  666  683  1,330  1,328 








Pro forma net income, diluted earnings per share $ 50,707 $ 67,261 $ 111,106 $ 99,152 








              
Basic earnings per share:             
As reported
 $1.14 $ 1.36 $2.42  $2.02 
Pro forma
  1.12  1.35  2.38  1.99 
Diluted earnings per share:             
As reported
 $1.00 $1.20 $ 2.12 $ 1.78 
Pro forma
  0.99  1.19  2.09  1.76 
              
              

In December 2004, the FASB issued FAS No. 123R (FAS 123R), “Share-Based Payments”, which among other things, eliminates the use of APB 25 and the intrinsic value method of accounting that the company uses to account for its stock option plans. FAS 123R requires companies to recognize the cost of employee services received in exchange for awards of equity instruments, based on the grant date fair value of those awards, in the financial statements. On April 14, 2005, the Securities and Exchange Commission announced that it would provide for a phased-in implementation process for FAS 123R and that registrants that are not small business issuers must adopt FAS 123R no later than the beginning of the first fiscal year beginning after June 15, 2005, which is January 1, 2006 for the company. The financial impact of adopting FAS 123R cannot currently be predicted as it will depend on future levels of share-based payments. However, had the company adopted FAS 123R in prior periods and utilized the Black-Scholes pricing model, the impact would have approximated the disclosure of pro forma net income presented in the preceding table.

Note 2. Earnings Per Share

The company computes and presents earnings per common share in accordance with FASB Statement No. 128, “Earnings Per Share”. Basic earnings per share is based on the weighted average shares of common stock outstanding during the period. Diluted earnings per share assumes, in addition to the above, the weighted average dilutive effect of common share equivalents outstanding during the period. Common share equivalents represent dilutive stock options and dilutive shares related to the company’s convertible subordinated debt and are excluded from the computation in periods in which they have an anti-dilutive effect.

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STEEL DYNAMICS, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

The following table presents a reconciliation of the numerators and the denominators of the company’s basic and diluted earnings per share computations for net income for the three and six-month periods ended June 30 (in thousands, except per share data):

    Three Months Ended    

   2005      2004    


  Net Income
(Numerator)
 Shares
(Denominator)
 Per Share
Amount
 Net Income
(Numerator)
 Shares
(Denominator)
 Per Share
Amount
 
        












Basic earnings per share $ 50,663  44,510 $ 1.14 $ 67,292  49,340 $ 1.36 
Dilutive stock option effect
    199       442    
Convertible subordinated debt effect
  666  6,763     683  6,763    








Diluted earnings per share $ 51,329  51,472 $ 1.00 $ 67,975  56,545 $ 1.20 










    Three Months Ended    

   2005      2004    


  Net Income
(Numerator)
 Shares
(Denominator)
 Per ShareAmount Net Income
(Numerator)
 Shares
(Denominator)
 Per Share
Amount
 
        












Basic earnings per share $ 111,440  46,106 $ 2.42 $ 99,254  49,143 $ 2.02 
Dilutive stock option effect
    281       473    
Convertible subordinated debt effect
  1,330  6,763     1,328  6,763    




  



Diluted earnings per share $ 112,770  53,150 $ 2.12 $ 100,582  56,379 $ 1.78 








                    

At June 30, 2005 and 2004, respectively, options to purchase 213,000 shares and 39,000 shares were excluded from the diluted earnings per share calculation because the options were anti-dilutive.

Note 3. Comprehensive Income

The following table presents the company’s components of comprehensive income, net of related tax, for the three and six-month periods ended June 30 (in thousands):

  Three Months Ended  Six Months Ended  




  2005 2004 2005 2004 








              
Net income available to common shareholders $ 50,663 $ 67,292 $ 111,440 $ 99,254 
Unrealized gain (loss) related to interest rate swaps
    245    (39)
Reclassification adjustment related to interest rate swaps
    931    1,862 
Unrealized loss on available-for-sale securities
    (345)   (45)








Comprehensive income $ 50,663 $ 68,123 $ 111,440 $ 101,032 








              
Hedge ineffectiveness gain $ $ $ $ 275 








              

Note 4. Inventories

Inventories are stated at lower of cost (principally standard cost which approximates actual cost on a first-in, first-out basis) or market. Inventory consisted of the following (in thousands):

   June 30,  December 31, 
   2005  2004 




Raw materials $ 208,906 $ 174,254 
Supplies  97,004  74,057 
Work-in-progress  31,259  33,864 
Finished goods  84,725  99,313 




Total inventories
 $ 421,894 $ 381,488 




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STEEL DYNAMICS, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

Note 5. Segment Information

The company has two reportable segments: steel operations and steel scrap substitute operations. The steel operations segment includes the company’s Flat Roll Division, Structural and Rail Division, and Bar Products Division. These divisions operate mini-mills, producing steel from steel scrap, using electric arc melting furnaces, continuous casting and automated rolling mills. The Bar Products Division began operations during January 2004. The steel scrap substitute operations include the revenues and expenses associated with the company’s steel scrap substitute facility, Iron Dynamics.

Revenues included in the category “All Other” are from two subsidiary operations that are below the quantitative thresholds required for reportable segments. These revenues are from the fabrication of trusses, girders, steel joists and steel decking and from the further processing and resale of certain secondary and excess steel products. In addition, “All Other” also includes certain unallocated corporate accounts, such as the company’s senior secured credit facilities, senior unsecured notes, convertible subordinated notes, certain other investments and profit sharing expenses.

The company’s operations are organized and managed as operating segments. Operating segment performance and resource allocations are primarily based on operating results before income taxes. The accounting policies of the reportable segments are consistent with those described in Note 1 to the financial statements. Refer to the company’s Annual Report on Form10-K for the year ended December 31, 2004, for more information related to the company’s segment reporting.

Intersegment sales and any related profits are eliminated in consolidation. The external net sales of the company’s steel operations include sales to non-U.S. companies of $16.8 million and $10.5 million for the three months ended June 30, 2005 and 2004, respectively and $41.8 and $52.7 million for the six months ended June 30, 2005 and 2004, respectively. The company’s segment results for the three and six-month periods ended June 30 are as follows (in thousands):

  Three Months Ended  Six Months Ended  




  2005 2004 2005 2004 








Steel Operations             
Net sales             
External
 $498,006 $ 489,853 $ 1,032,567 $ 842,636 
Other segments
  23,400  22,980  42,869  43,265 
Operating income  101,875  127,434  218,657  192,351 
Assets  1,448,627  1,338,748  1,448,627  1,338,748 













 
Steel Scrap Substitute Operations             
Net sales             
External
 $ $ $ $ 
Other segments
  9,336  9,656  23,912  16,549 
Operating loss  (4,127) (3,357) (3,965) (6,041)
Assets  134,006  161,102  134,006  161,102 













 
All Other             
Net sales             
External
 $47,820 $ 35,804  83,965 $ 67,166 
Other segments
  208  292  358  645 
Operating loss  (7,811) (8,092) (17,426) (10,954)
Assets  198,263  195,364  198,263  195,364 













 
Eliminations             
Net sales             
External
 $ $ $ $ 
Other segments
  (32,944) (32,298) (67,139) (60,459)
Operating income (loss)  1,166  (869) 160  (1,700)
Assets  (44,935) (91,260) (44,935) (91,260)













 
Consolidated             
Net sales $ 545,826 $ 525,657 $ 1,116,532 $ 909,802 
Operating income  91,103  115,116  197,426  173,656 
Assets  1,735,961  1,609,954  1,735,961  1,603,954 

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STEEL DYNAMICS, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

Note 6. Condensed Consolidating Information

Certain 100%-owned subsidiaries of SDI have fully and unconditionally guaranteed all of the indebtedness relating to the issuance of $300.0 million of senior notes due March 2009. Following are condensed consolidating financial statements of the company, including the guarantors. The following condensed consolidating financial statements present the financial position, results of operations and cash flows of (i) SDI (in each case, reflecting investments in its consolidated subsidiaries under the equity method of accounting), (ii) the guarantor subsidiaries of SDI, (iii) the non-guarantor subsidiaries of SDI, and (iv) the eliminations necessary to arrive at the information for the company on a consolidated basis. The condensed consolidating financial statements should be read in conjunction with the accompanying consolidated financial statements of the company and the company’s Annual Report on Form 10-K for the year ended December 31, 2004.

Condensed Consolidating Balance Sheets (in thousands)

As of June 30, 2005                
         Combined  Consolidating  Total 
  Parent  Guarantors  Non-Guarantors  Adjustments  Consolidated 










Cash $ 1,258 $ 272 $ 115 $ $ 1,645 
Accounts receivable  226,434  141,652  23,084  (151,803) 239,367 
Inventories  384,223    39,816  (2,145) 421,894 
Other current assets  20,969    403    21,372 










Total current assets
  632,884  141,924  63,418  (153,948) 684,278 
Property, plant and equipment, net  959,525    58,705  (118) 1,018,112 
Other assets  16,533  106,707  448  (90,117) 33,571 










Total assets
 $ 1,608,942 $ 248,631 $ 122,571 $ (244,183)$ 1,735,961 










                 
Accounts payable $ 92,752 $ (10,712)$ 10,546 $ 561 $ 93,147 
Accrued expenses  58,566  879  3,111  (877) 61,679 
Current maturities of long-term debt  2,106    6,466    8,572 










Total current liabilities
  153,424  (9,833) 20,123  (316) 163,398 
Other liabilities  142,154  77,780  82,934  (78,108) 224,760 
Long-term debt  564,840        564,840 
Minority interest        1,035  1,035 
                 
Common stock  527  2  17,311  (17,313) 527 
Treasury stock  (264,565)       (264,565)
Additional paid in capital  403,337  116,868    (116,868) 403,337 
Retained earnings  609,225  63,814  2,203  (32,613) 642,629 










Total stockholders’ equity
  748,524  180,684  19,514  (166,794) 781,928 










Total liabilities and stockholders’ equity
 $ 1,608,942 $ 248,631 $ 122,571 $ (244,183)$ 1,735,961 












As of December 31, 2004                
         Combined  Consolidating  Total 
  Parent  Guarantors  Non-Guarantors  Adjustments  Consolidated 










Cash $ 15,202 $ 323 $ 809 $ $ 16,334 
Accounts receivable  188,675  130,903  29,636  (95,353) 253,861 
Inventories  281,594  65,691  36,212  (2,009) 381,488 
Other current assets  25,309  261  287  (21) 25,836 










Total current assets
  510,780  197,178  66,944  (97,383) 677,519 
Property, plant and equipment, net  713,641  142,542  167,979  (118) 1,024,044 
Other assets  364,636  59,679  95  (392,354) 32,056 










Total assets
 $ 1,589,057 $ 399,399 $ 235,018 $ (489,855)$ 1,733,619 










                 
Accounts payable $ 115,458 $ 9,800 $ 14,674 $ 1,956 $ 141,888 
Accrued expenses  70,752  8,319  6,990  (1,515) 84,546 
Current maturities of long-term debt  2,095    4,702  (23) 6,774 










Total current liabilities
  188,305  18,119  26,366  418  233,208 
Other liabilities  131,508  188,139  40,955  (151,387) 209,215 
Long-term debt  440,819    786    441,605 
Minority interest        2,469  2,469 
                 
Common stock  523  89,426  202,184  (291,610) 523 
Treasury stock  (84,141)       (84,141)
Additional paid in capital  390,505  116,868    (116,868) 390,505 
Retained earnings  521,538  (13,153) (35,273) 67,123  540,235 










Total stockholders’ equity
  828,425  193,141  166,911  (341,355) 847,122 










Total liabilities and stockholders’ equity
 $ 1,589,057 $ 399,399 $ 235,018 $ (489,855)$ 1,733,619 










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STEEL DYNAMICS, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

Condensed Consolidating Statements of Income (in thousands)

For the Three Months Ended,
June 30, 2005
                
         Combined  Consolidating  Total 
  Parent  Guarantors  Non-Guarantors  Adjustments  Consolidated 










Net sales $ 521,381 $ 553,709 $ 47,858 $ (577,122)$ 545,826 
Costs of goods sold  415,830  548,879  42,933  (573,000) 434,642 










Gross profit
  105,551  4,830  4,925  (4,122) 111,184 
Selling, general and administrative  16,642  1,984  3,902  (2,447) 20,081 










Operating income (loss)  88,909  2,846  1,023  (1,675) 91,103 
Interest expense  8,328    570    8,898 
Other (income) expense, net  31,897  (32,102)   30  (175)










Income (loss) before income taxes and
equity in net loss of subsidiaries
  48,684  34,948  453  (1,705) 82,380 
Income taxes  19,934  12,524  188  (929) 31,717 










   28,750  22,424  265  (776) 50,663 
Equity in net income of subsidiaries  22,689      (22,689)  










Net income (loss) $ 51,439 $ 22,424 $ 265 $ (23,465)$ 50,663 










                 
                 
For the Three Months Ended,
June 30, 2004
                
         Combined  Consolidating  Total 
  Parent  Guarantors  Non-Guarantors  Adjustments  Consolidated 










Net sales $ 471,903 $ 512,833 $ 45,752 $ (504,831)$ 525,657 
Costs of goods sold  343,580  500,539  42,413  (497,546) 388,986 










Gross profit (loss)
  128,323  12,294  3,339  (7,285) 136,671 
Selling, general and administrative  15,020  3,806  2,840  (111) 21,555 










Operating income (loss)  113,303  8,488  499  (7,174) 115,116 
Interest expense  9,989  4  427  172  10,592 
Other (income) expense, net  27,862  (30,865)   (140) (3,143)










Income (loss) before income taxes and
equity in net loss of subsidiaries
  75,452  39,349  72  (7,206) 107,667 
Income taxes  29,062  14,004  27  (2,718) 40,375 










   46,390  25,345  45  (4,488) 67,292 
Equity in net income of subsidiaries  25,390      (25,390)  










Net income (loss) $ 71,780 $ 25,345 $ 45 $ (29,878)$ 67,292 










                 
                 
                 
For the Six Months Ended,                
June 30, 2005                
         Combined  Consolidating  Total 
  Parent  Guarantors  Non-Guarantors  Adjustments  Consolidated 










Net sales $ 1,075,391 $ 1,075,436 $ 84,004 $ (1,118,299)$ 1,116,532 
Costs of goods sold  844,634  1,065,523  74,663  (1,108,249) 876,571 










Gross profit
  230,757  9,913  9,341  (10,050) 239,961 
Selling, general and administrative  35,230  3,889  7,589  (4,173) 42,535 










Operating income (loss)  195,527  6,024  1,752  (5,877) 197,426 
Interest expense  15,932    1,042  1  16,975 
Other (income) expense, net  65,180  (65,993)   60  (753)










                 
Income (loss) before income taxes and
Equity in net loss of subsidiaries
  114,415  72,017  710  (5,938) 181,204 
Income taxes  45,897  25,813  287  (2,233) 69,764 










   68,518  46,204  423  (3,705) 111,440 
Equity in net income of subsidiaries  46,627      (46,627)  










Net income (loss) $ 115,145 $ 46,204 $ 423 $ (50,332)$ 111,440 










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STEEL DYNAMICS, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

For the Six Months Ended,
June 30, 2004
                
         Combined  Consolidating  Total 
  Parent  Guarantor  Non-Guarantors  Adjustments  Consolidated 










Net sales $ 836,004 $ 885,901 $ 84,360 $ (896,463)$ 909,802 
Costs of goods sold  631,875  868,514  77,663  (881,396) 696,656 










Gross profit
  204,129  17,387  6,697  (15,067) 213,146 
Selling, general and administrative  26,788  7,268  5,702  (268) 39,490 










Operating income (loss)  177,341  10,119  995  (14,799) 173,656 
Interest expense  19,872  (629) 843  10  20,096 
Other (income) expense, net  48,147  (53,444) (2) 53  (5,246)










                 
Income (loss) before income taxes and
equity in net loss of subsidiaries
  109,322  64,192  154  (14,862) 158,806 
Income taxes  42,377  22,779  58  (5,662) 59,552 










   66,945  41,413  96  (9,200) 99,254 
Equity in net income of subsidiaries  41,509      (41,509)  










Net income (loss) $ 108,454 $ 41,413 $ 96 $ (50,709)$ 99,254 










Condensed Consolidating Statements of Cash Flows (in thousands)

For the Six Months Ended,
June 30, 2005
             
        Combined  Total 
  Parent Guarantors Non-Guarantors Consolidated 








Net cash provided by (used in) operations $ 140,442 $ (52,032)$ (14,309)$ 74,101 
Net cash used in investing activities  (18,984)   (17,303) (36,287)
Net cash provided by (used in) in financing activities  (135,402) 51,981  30,918  (52,503)








Decrease in cash and equivalents
  (13,944) (51) (694) (14,689)
Cash and equivalents at beginning of year
  15,202  323  809  16,334 








Cash and equivalents at end of period
 $ 1,258 $ 272 $ 115 $ 1,645 








              


For the Six Months Ended,
June 30, 2004
             
        Combined  Total 
  Parent Guarantors Non-Guarantors Consolidated 








Net cash provided by (used in) operations $ 112,333 $ (57,245)$ (1,006)$ 54,082 
Net cash used in investing activities  (12,677) (36,511) (5,472) (54,660)
Net cash provided by (used in) in financing activities  (131,150) 93,837  10,902  (26,411)








Increase (decrease) in cash and equivalents
  (31,494) 81  4,424  (26,989)
Cash and equivalents at beginning of year
  64,008  496  926  65,430 








Cash and equivalents at end of year
 $ 32,514 $ 577 $ 5,350 $ 38,441 








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ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

Forward-Looking Statements

          Statements made in this report that are not statements of historical fact are "forward-looking statements" within the meaning of Section 21E of the Securities Exchange Act of 1934, as amended (the "Exchange Act"). Forward-looking statements include, without limitation, any statements that may project, indicate or imply future results, events, performance or achievements. We refer you to the section denominated "Special Note Regarding Forward-Looking Statements" and “Risk Factors” in our Annual Report on Form 10-K for the year ended December 31, 2004, incorporated herein by reference, for a more detailed discussion of some of the many factors, variables, risks and uncertainties that could cause actual results to differ materially from those we may have expected or anticipated. We caution that any forward-looking statement reflects only our reasonable belief at the time the statement is made.

Income Statement Classifications

          Net Sales. Our net sales are a factor of net tons shipped, product mix and related pricing. Our net sales are determined by subtracting product returns, sales discounts, return allowances and claims from total sales. We charge premium prices for certain grades of steel, dimensions of product, or certain smaller volumes, based on our cost of production. We also charge marginally higher prices for our value-added products. These products include hot-rolled and cold-rolled galvanized products, cold-rolled products, and painted products from our Flat Roll Division and certain special bar quality products from our Bar Products Division.

          Cost of Goods Sold. Our cost of goods sold represents all direct and indirect costs associated with the manufacture of our products. The principal elements of these costs are steel scrap and scrap substitutes, alloys, natural gas, argon, direct and indirect labor and related benefits, electricity, oxygen, electrodes, depreciation, materials and transportation, and freight. Our metallic raw materials, steel scrap and scrap substitutes, represent the most significant component of our cost of goods sold.

          Selling, General and Administrative Expenses. Selling, general and administrative expenses consist of all costs associated with our sales, finance and accounting, and administrative departments. These costs include labor and benefits, professional services, financing cost amortization, property taxes, profit-sharing expense and start-up costs associated with new projects.

          Interest Expense. Interest expense consists of interest associated with our senior credit facilities and other debt agreements as described in the notes to our financial statements set forth in our most recent Annual Report on Form 10-K, net of capitalized interest costs that are related to construction expenditures during the construction period of capital projects.

          Other (Income) Expense. Other income consists of interest income earned on our cash balances and any other non-operating income activity, including gains on certain short-term investments. Other expense consists of any non-operating costs.

Second Quarter Operating Results 2005 vs. 2004

          Net income was $50.7 million or $1.00 per diluted share during the second quarter of 2005, compared with $67.3 million or $1.20 per diluted share during the second quarter of 2004. When compared to 2004, our second quarter 2005 gross margin percentage decreased 6% in spite of a slight increase in our average consolidated selling price. This compression occurred due to increased costs associated with our manufacturing processes caused by a change in the mix of products produced and higher alloys costs.

          Gross Profit. During the second quarter of 2005, our net sales increased $20.2 million, or 4%, to $545.8 million and our consolidated shipments remained relatively unchanged at 897,000 tons, an increase of 8,000 tons compared with the second quarter of 2004. The increase in shipments was due to increased shipments of 26,000 tons from our Bar Products Division (which started operations in January 2004), 13,000 tons from New Millennium (which commissioned its second production facility located in Lake City, Florida during the first quarter of 2005), and 11,000 tons from our Structural & Rail Division. Our Flat Roll Division’s shipments decreased 39,000 tons during this period as a result of weaker demand for flat rolled products. As depicted by the following graph, our second quarter 2005 average consolidated selling price per ton shipped increased $17 compared with the second quarter of 2004, but decreased $61 from the first quarter of 2005.

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          When compared to the first quarter, the composition of our second quarter 2005 steel operations’ shipments trended toward more value-added and cold-finished product offerings, which are more costly to manufacture and typically command higher selling prices. Our Bar Products Division consumes a greater amount and variety of alloys than our other operations. The increased production of bar products has increased our overall manufacturing costs as the costs of alloys per ton produced increased over 60% during the second quarter of 2005 when compared to the same period of 2004. We anticipate a further diversification of our product mix during the second half of 2005 as we continue to develop new bar products and increase rail production. The following table depicts our product mix by major product category based on tons shipped by our steel operations segment for the indicated three month periods

     June 30, 2004 March 31, 2005 June 30, 2005 






Flat Roll  Hot Band  26% 32% 26%
   Pickled & Oiled   5  4  5 
   Cold Rolled  4  5  4 
   Cold Rolled Galvanized   14   9  13 
   Hot Rolled Galvanized   13   10   11 
   Post Anneal  1     
   Painted   6  7  6 
Structural  Wide Flange Beams & H-Piling  22   22  23 
Bar  Special Bar Quality & Merchant Shapes  9  11  12 

          Metallic raw materials used in our electric arc furnaces represent our single-most significant manufacturing cost. Our metallic raw material cost per net ton consumed in our furnaces decreased $49 during the second quarter of 2005 and remained steady with a $2 decrease when compared to the same period of 2004. Historically our metallic raw material costs represented between 45% and 50% of our total manufacturing costs; however, for the year 2004 this percentage increased to 67% during the third quarter due to the elevated cost of our metallic raw materials, specifically steel scrap. This increase in the cost of our primary raw material as a percentage of our total manufacturing costs necessitated the initiation of a surcharge mechanism which was adopted by many steel producers during the first quarter of 2004. The surcharge is derived from an indexed scrap number and designed to pass some of the increased costs associated with rising metallic prices through to our customers. As these costs decrease, the surcharge also declines. During a portion of the second quarter of 2005 actual steel scrap costs were below the indexed surcharge numbers and in some instances no surcharge was utilized in determining prices for our products. Metallic raw materials represented 53% and 59% of our total manufacturing costs during the second quarter and first half of 2005, respectively.

          We are currently experiencing continued softness in base prices for our products, most significantly within the flat-rolled and bar steel markets. Our customers’ inventories remained higher than expected during the first half of 2005 and are being depleted more slowly than anticipated. We believe this will result in a somewhat lower average selling price for our third quarter.

          Selling, General and Administrative Expenses. Selling, general and administrative expenses were $20.1 million during the second quarter of 2005, as compared to $21.6 million during the same period in 2004, a decrease of $1.5 million, or 7%. During both the second quarter of 2005 and 2004, approximately 26% of our selling, general and administrative expenses were composed of costs related to our performance-based profit sharing plan allocation and total selling, general and administrative expenses represented 4% of net sales.

          Interest Expense. During the second quarter of 2005, gross interest expense decreased $2.9 million, or 24%, to $9.1 million and capitalized interest decreased $1.2 million to $202,000, as compared to the same period in 2004. This decrease in gross interest expense was the result of the repayment of certain debt instruments during the second half of 2004 and due to interest expense of $1.9 million that was recorded during the second quarter of 2004 in conjunction with a one-time short-term U.S. Treasury bond transaction which terminated in late 2004. The interest capitalization that occurred during these periods resulted from the interest required to be capitalized with respect to construction activities at our Bar Products Division and Structural and Rail Division. We currently anticipate gross interest expense to remain consistent with the first half of 2005 throughout the remainder of this year.

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          Other (Income) Expense. Other income was $175,000 during the second quarter of 2005, as compared to $3.1 million during 2004. During the first quarter of 2004 we entered into a one-time short-term U.S. Treasury Bond transaction to generate net interest income in an increasing interest rate environment and to generate capital gains. This transaction was completed during the fourth quarter of 2004 and we recorded associated gains of $2.0 million during the second quarter of 2004.

          Income Taxes. During the second quarter of 2005, our income tax provision was $31.7 million, as compared to $40.4 million during the same period in 2004. Our effective income tax rate was 37.5% for the first half of 2004. We increased our effective income tax rate to 38.5% beginning January 1, 2005 in anticipation of the year’s expected profitability levels and the resulting impact to our state income taxes.

First Half Operating Results 2005 vs. 2004

          Net income was $111.4 million or $2.12 per diluted share during the first half of 2005, compared with $99.3 million or $1.78 per diluted share during the first half of 2004.

          Gross Profit. During the first half of 2005, our net sales increased $206.7 million, or 23%, to $1.1 billion and our consolidated shipments increased 63,000 tons, or 4%, to 1.8 million tons, compared with the first half of 2004. The increase in shipments was primarily due to a 96,000 ton increase in shipments from our Bar Products Division, which started commercial operations during the first quarter of 2004 combined with a decrease of 39,000 tons from our Flat Roll Division. Our first half 2005 average consolidated selling price increased $99 per ton, or 18%, compared with the first half of 2004.

          Selling, General and Administrative Expenses. Selling, general and administrative expenses were $42.5 million during the first half of 2005, as compared to $39.5 million during the same period in 2004, an increase of $3.0 million, or 8%. This increase was attributed in part to increased profit sharing expense of $3.1 million. During the first half of 2005 and 2004, selling, general and administrative expenses represented approximately 4% of net sales.

          Interest Expense. During the first half of 2005, gross interest expense decreased $6.4 million, or 27%, to $17.5 million and capitalized interest decreased $3.3 million to $545,000, as compared to the same period in 2004. This decrease in gross interest expense was the result of the repayment of certain debt instruments during the second half of 2004 and due to interest expense of $3.5 million that was recorded during the first half of 2004 in conjunction with the aforementioned short-term U.S. Treasury bond transaction.

          Other (Income) Expense. Other income was $753,000 during the first half of 2005, as compared to $5.2 million during 2004. During the first half of 2004 we recorded gains of $4.0 million related to the aforementioned U.S. Treasury Bond transaction which was completed during the fourth quarter of 2004. We also recorded a $1.0 million gain from the early extinguishment of certain debt associated with our Structural and Rail Division during the first half of 2004.

          Income Taxes. During the first half of 2005, our income tax provision was $69.8 million, as compared to $59.6 million during the same period in 2004. Our effective income tax rate was 37.5% for the first half of 2004. We increased our effective income tax rate to 38.5% beginning January 1, 2005 in anticipation of the year’s expected profitability levels and the resulting impact to our state income taxes.

Liquidity and Capital Resources

          Our business is capital intensive and requires substantial expenditures for, among other things, the purchase and maintenance of equipment used in our steelmaking and finishing operations and to remain in compliance with environmental laws. Our short-term and long-term liquidity needs arise primarily from capital expenditures, working capital requirements and principal and interest payments related to our outstanding indebtedness. We have met these liquidity requirements with cash provided by operations, equity, long-term borrowings, state and local grants and capital cost reimbursements.

          Working Capital. During the first half of 2005, our operating working capital position, representing our cash invested in trade receivables and inventories less trade payables and accruals increased $97.5 million to $506.4 million compared to December 31, 2004. Due to decreased sales volume and price, trade receivables decreased $14.5 million during the first half to $239.4 million, of which 95%, were current or less than 60 days past due. Our largest customer is an affiliated company, Heidtman Steel, which represented 20% and 15% of our outstanding trade receivables at June 30, 2005 and December 31, 2004, respectively. During the first half of 2005 our inventories increased $40.4 million to $421.9 million. Raw materials and supplies increased $57.6 million while finished goods and work-in-process inventories decreased by $17.2 million. The increase in raw materials and supplies was driven by a 58% increase in our steel scrap supply which was the result of our decision to gain favorable pricing as the cost of steel scrap declined during the first half of the year and due to increased alloy volumes required as product diversification increases at our Bar Products Division. Our trade payables and accruals decreased $71.6 million, or 32%, during the first half of 2005 due to the timing of funding certain payables, including our 2004 401(k) retirement savings and profit sharing plan contribution in March 2005.

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          Capital Expenditures. During the first half of 2005 we invested $36.3 million in property, plant and equipment related to a new joist and deck production facility and to improvement projects in our existing facilities. Approximately 47% of these capital investments were related to the expansion of our New Millennium joist and deck operations with the addition of a plant in Lake City, Florida. We believe these capital investments will increase our net sales and related cash flows as each project develops.

          Capital Resources. During the first half of 2005 our total outstanding debt, including unamortized bond premium, increased $125.0 million to $573.4 million. Our long-term debt to capitalization ratio, representing our long-term debt divided by the sum of our long-term debt and our total stockholders’ equity, was 42% and 34% at June 30, 2005 and December 31, 2004, respectively.

          At June 30, 2005, we had $125.0 million in outstanding borrowings related to our $230.0 million senior secured revolving credit facility. Our senior secured credit agreement is secured by liens and mortgages on substantially all of our personal and real property assets, by liens and mortgages on substantially all of the personal and real property assets of our wholly-owned subsidiaries, and by pledges of all shares of capital stock and inter-company debt held by us and each wholly-owned subsidiary. The senior secured credit agreement contains financial covenants and other covenants that limit or restrict our ability to make capital expenditures; incur indebtedness; permit liens on our property; enter into transactions with affiliates; make restricted payments or investments; enter into mergers, acquisitions or consolidations; conduct asset sales; pay dividends or distributions and enter into other specified transactions and activities. Our ability to draw down the revolver is dependent upon our continued compliance with the financial covenants and other covenants contained in our senior secured credit agreement. We were in compliance with these covenants at June 30, 2005.

          During the second quarter of 2005, our board of directors declared a cash dividend of $.10 (ten cents) per common share for shareholders of record at close of business on June 30, 2005. The cash dividend of $4.4 million was paid on July 12, 2005. On April 20, 2005, we announced the approval of our board of directors to increase the shares available for the company to repurchase from 5 million shares to 7.5 million shares pursuant to the 2004 share repurchase program. At June 30, 2005, we had repurchased 7.3 million shares pursuant to the program in the open market at an average price of $32 per share. We repurchased the remaining 200,000 authorized shares during July at an average price of $32 per share.

          Our ability to meet our debt service obligations and reduce our total debt will depend upon our future performance, which in turn, will depend upon general economic, financial and business conditions, along with competition, legislation and regulation factors that are largely beyond our control. In addition, we cannot assure you that our operating results, cash flow and capital resources will be sufficient for repayment of our indebtedness in the future. We believe that based upon current levels of operations and anticipated growth, cash flow from operations, together with other available sources of funds, including additional borrowings under our senior secured credit agreement, will be adequate for the next two years for making required payments of principal and interest on our indebtedness and for funding anticipated capital expenditures and working capital requirements.

Other Matters

          Inflation. We believe that inflation has not had a material effect on our results of operations.

          Environmental and Other Contingencies. We have incurred, and in the future will continue to incur, capital expenditures and operating expenses for matters relating to environmental control, remediation, monitoring and compliance. We believe, apart from our dependence on environmental construction and operating permits for our existing and proposed manufacturing facilities, that compliance with current environmental laws and regulations is not likely to have a material adverse effect on our financial condition, results of operations or liquidity; however, environmental laws and regulations are subject to change and we may become subject to more stringent environmental laws and regulations in the future.

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

          Market Risk. In the normal course of business we are exposed to interest rate changes. Our objectives in managing exposure to interest rate changes are to limit the impact of these rate changes on earnings and cash flows and to lower overall borrowing costs. To achieve these objectives, we primarily use interest rate swaps to manage net exposure to interest rate changes related to our borrowings. We generally maintain fixed rate debt as a percentage of our net debt between a minimum and maximum percentage. A portion of our debt has an interest component that resets on a periodic basis to reflect current market conditions. At June 30, 2005, no material changes had occurred related to our interest rate risk from the information disclosed in our Annual Report on Form 10-K for the year ended December 31, 2004.

          Commodity Risk. In the normal course of business we are exposed to the market risk and price fluctuations related to the sale of steel products and to the purchase of commodities used in our production process, such as metallic raw materials, electricity, natural gas and alloys. Our risk strategy associated with product sales has generally been to obtain competitive prices for our products and to allow operating results to reflect market price movements dictated by supply and demand. Generally, our risk strategy associated with the purchase of commodities utilized within our production process is to make certain commitments with suppliers relating to future expected requirements for such commodities. Certain of these commitments contain provisions which require us to “take or pay” for specified quantities without regard to actual usage for periods of up to two years. We believe that our production requirements will be such that consumption of the products or services purchased under these commitments will occur in the normal production process. At June 30, 2005, no material changes had occurred related to these commodity risks from the information disclosed in our Annual Report on Form 10-K for the year ended December 31, 2004.

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ITEM 4. CONTROLS AND PROCEDURES

          (a) Evaluation of Disclosure Controls and Procedures. An evaluation was performed under the supervision and with the participation of registrant’s management, including the chief executive officer and chief financial officer, of the effectiveness of the design and operation of registrant’s disclosure controls and procedures, as of the end of the period covered by this report. Based upon their evaluation, registrant’s principal executive officer and principal financial officer have concluded that registrant’s disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934) were effective to ensure that information required to be disclosed by registrant in reports that it files or submits under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in Securities and Exchange Commission rules and forms.

          (b) Changes in Internal Controls. There have been no significant changes in registrant’s internal controls or in other factors that could significantly affect internal controls subsequent to their evaluation. There were no significant deficiencies or material weaknesses, and, therefore, there were no corrective actions taken.

PART II
OTHER INFORMATION

ITEM 2. CHANGES IN SECURITIES, USE OF PROCEEDS AND ISSUER PURCHASES OF EQUITY SECURITIES

          On April 20, 2005, our board of directors approved an increase in the shares authorized for repurchase pursuant to the 2004 share repurchase program from 5 million shares to 7.5 million shares. The following table indicates shares repurchased during the six months ended June 30, 2005.

            Total Shares Still 
   Total Shares  Average Price  Total Program  Available For Purchase 
Period  Purchased  Paid Per Share  Shares Purchased  Under the Program 








2005             
January 1 to 26  1,037,100 $ 35.46  1,037,100  4,875,167 
February 1  10,076  37.80    4,875,167 
March 16 to 30  1,099,400  35.97  1,099,400  3,775,767 
April 1 to 29  1,875,767  31.40  1,875,767  1,900,000 
May 2 to 25  1,302,000  26.41  1,302,000  598,000 
June 20 to 27  398,000  26.21  398,000  200,000 
              

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ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

          Our Annual Meeting of Shareholders was held May 19, 2005. Proxies were solicited for the Annual Meeting in accordance with the requirements of The Securities Exchange Act 1935. At the Annual Meeting, the following occurred:

With respect to Item 1 in our Proxy Statement (Election of Directors):
  
 Director  Shares Voted For  Shares Voted
Against or Withheld
 
 






 
 Keith E. Busse  44,362,385  1,031,591 
 Mark D. Millett  44,640,996  752,980 
 Richard P. Teets, Jr.  44,637,550  756,426 
 John C. Bates  43,514,423  1,879,553 
 Dr. Frank D. Byrne  45,262,727  131,249 
 Paul B. Edgerley   45,262,608  131,368 
 Richard J. Freeland  45,262,696  131,280 
 Naoki Hidaka  45,168,012  225,964 
 Dr. Jürgen Kolb  45,261,319  132,657 
 James C. Marcuccilli  45,266,308  127,668 
 Joseph D. Ruffolo  45,265,326  128,650 
  
With respect to Item 2 in our Proxy Statement (Approval of Ernst & Young LLP as Auditors for the Year 2005), Ernst & Young LLP was approved as our independent auditors for the year 2005:
      
 Shares Voted For  45,204,126 
 Shares Voted Against  181,486 
 Abstentions  8,364 

ITEM 6.EXHIBITS

31.1Chief Executive Officer Certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
  
31.2Principal Financial Officer Certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
  
32.1Chief Executive Officer Certification pursuant to 18 U.S.C. Section 1350
  
32.2Principal Financial Officer Certification pursuant to 18 U.S.C. Section 1350

_____________________________________________________________________________________________________________

Items 1, 3 and 5 of Part II are not applicable for this reporting period and have been omitted.

* Filed concurrently herewith.

SIGNATURE

Pursuant to the requirements of Section 13 or 15(d) of Securities Exchange Act of 1934, Steel Dynamics, Inc. has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

August 5, 2005

  STEEL DYNAMICS, INC.
   
 By:/s/ Gary E. Heasley
  
  Gary E. Heasley
  Vice President of Finance and CFO
   

 

 

 

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